Safety Benefits of Synthetic Rope vs Wire Rope for Industrial Applications

Samson Rope, a leading manufacturer of synthetic ropes, has revolutionized the industry with its advanced materials and construction techniques. In this article, we explore the safety benefits of synthetic rope compared to wire rope and how Samson Rope can provide a safer, simpler and more efficient solution for heavy industries such as mining, tunneling, steel, construction, and oil and gas.

The Safety Benefits of Synthetic Rope

Synthetic ropes offer several safety benefits over wire ropes. First, they are much lighter in weight than wire ropes. This makes them easier to handle and transport, reducing the risk of accidents and injuries. Additionally, synthetic ropes are more flexible than wire ropes, meaning that they can be bent and coiled more easily. This makes them less likely to kink or break, lengthening the life of the rope and further reducing the risk of accidents.

Another significant safety benefit of synthetic rope is its resistance to abrasion and corrosion. Wire ropes are prone to rust and corrosion, which weakens the rope over time and increases the risk of failure. Synthetic ropes are made from materials such as high-strength fibers like Dyneema® that are resistant to abrasion and corrosion, meaning they have a longer lifespan and are less likely to fail.

Use Cases for Synthetic Rope in Different Industries

Mining and Tunneling

Mining and tunneling are two industries where safety is of utmost importance. Workers in these industries are often operating in harsh environments and handling heavy loads. Synthetic ropes can offer a safer solution for these industries due to their superior strength-to-weight ratio and resistance to abrasion and corrosion. Typical use cases in the mining and tunneling industries include lifting or winch lines for material handling, conveyor belt pull-in ropes and retrieval and towing.

Steel

Steel mills require ropes that can handle heavy loads, but traditional wire ropes can be prone to kinking and breaking. Synthetic ropes,as previously mentioned, are more flexible and resistant to abrasion and corrosion, making them an excellent choice for use within steel mills.

Samson Rope’s AmSteel®-Blue and AmSteel®-Blue Coated ropes are ideal for steel mill applications. AmSteel®-Blue is made from high-strength Dyneema® fibers and is 1/7th the weight of steel wire rope, making it easier to handle and transport. Its superior strength-to-weight ratio also means it can handle heavy loads with ease.

Construction

Workers in construction are often handling heavy loads and working at heights, making safety a top priority. Synthetic ropes can provide a safer solution due to their lightweight and flexible nature, reducing the risk of accidents and injuries.

Samson Rope’s synthetic rope solutions, such as Link-It® Plus and the Panther® Recovery Sling are ideal for construction applications. They are made from high-strength fibers and are much lighter than steel wire rope of the same strength and size. Their strength, flexibility and resistance to abrasion and corrosion make them an ideal solution for the rugged conditions of construction sites.

Oil and Gas

Workers in the oil and gas, energy and power industries work in harsh environments and at height, making safety a vital concern. Synthetic ropes can provide a safer solution due to their resistance to abrasion, corrosion, and fatigue, and can be used as a direct replacement of steel rope for a number of applications including deepwater lowering and lifting, mooring and towing, single drum and vehicle winch lines, and safety and rescue operations.

Samson Rope’s AmSteel®-Blue is ideal for oil and gas applications. It is made from high-strength Dyneema® fibers and is much lighter than steel wire rope. It is easy to handle and transport, reducing the risk of accidents and injuries. This makes it an ideal solution for mooring, winching, and towing operations.

Samson Rope Products

Carroll Technologies Group is a proud supplier of Samson Rope products. Some of the synthetic rope solutions we commonly supply to a variety of industry verticals include:

• Panther® Recovery Sling is made from high-strength synthetic fiber and is designed to handle the toughest recovery jobs. Its unique design allows for easy and safe attachment to a variety of anchor points, while its color-coded eyes make it easy to identify the right size for the job. It is lightweight and easy to handle, making it an ideal solution for emergency response and recovery operations. 
• Link-It® Plus is a compact and lightweight rope connector and is an ideal replacement for connections such as steel shackles or other connection types. Its unique design is easy to install and use, providing secure connections. Its compact size means you can save space and weight on your equipment.
• Taurus Lifting Sling is made from high-strength synthetic fibers, which provide unmatched durability and strength. Its unique design allows for easy and safe attachment to a variety of loads. These general-purpose lifting slings are tagged with WLL for vertical, basket, and choker configurations at a safety factor of 5.
• Amsteel® Blue is a high-performance synthetic rope made from Dyneema® fiber, which provides unmatched strength and durability. With its lightweight design and high strength-to-weight ratio, making it an ideal solution for split drum winch applications.

Why to Replace Wire Rope with Synthetic Rope Solutions

Samson Rope, with its advanced materials and construction techniques, is a leading manufacturer of synthetic ropes that can provide a safer solution for these industries. Their range of synthetic ropes offer several safety benefits over wire ropes, including their lighter weight, flexibility, strength, dexterity and abrasion and corrosion resistance. For industries such as mining, tunneling, steel, construction, and oil and gas, synthetic ropes can provide a safer solution for workers and reduce the risk of accidents and injuries.

If you’re interested in learning more about Samson Rope and its synthetic ropes, get in touch with our industry experts today to discuss your individual requirements and discover the best synthetic rope solutions for you. Alternatively, you can purchase Samson rope directly from our online store using the links below. 

• Samson Rope Panther Recovery Sling
• Samson Rope Link It Plus