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Conveyor Belt Cleaners

MATO conveyor belt primary cleaner

With more than 40 years of experience providing safety equipment to mines across the US, Carroll Technologies understands the needs of tough industries and has searched the market for the most reliable products, including a range of conveyor belt cleaners and accessories.

Advanced Urethane is a US-based provider of innovative polyurethane products, including a diverse range of solutions suitable for industrial conveyor belts. Through Carroll Technologies, they can provide replacement blades for Richwood belt cleaners, replacement slider blocks for Richwood impact beds, complete impact beds, and replacement impact bars. They can also supply V-Plows, shiv wheels for shuttle cars, cable clamps for underground mine cable, 12” rubber pads for transfer points on belt lines, water blades for wet vulcanized belts, cable clamp stops, and wear liners.

MATO also provides a wide range of maintenance accessories such as primary and secondary belt cleaners, V-Plows, belt cutters, and belt clamps.

Carroll Technologies works with customers to provide the most suitable solution for their application. This highly personalized service is particularly welcomed when it comes to belt management, due to the differences in the scale and function of belts across mining operations.

The company’s 24/7 support service and facilities in seven distribution and repair centers across North America, enables mining, tunneling, and other industrial operators to tailor their products to their operations and receive immediate assistance in the event of malfunctions. Carroll also has an inventory of spare parts worth around $7million from over 80 manufacturers.

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Join Us at CONEXPO-CON/AGG 2023: Visit Booth C22514 and See Our Latest Products

Carroll Technologies Group attending CONEXPO-CON/AGG 2023

Visit us at booth C22514, where you’ll be able to see first-hand our newest products and services, ranging from communications equipment to cutting-edge collision avoidance technology solutions. Also joining us in our booth will be Buggy Whip, a name that is very familiar, as we feature their LED whips that are perfect for any vehicle needing to be seen. Our expert team will be on-site to provide you with in-depth information about our products, their benefits and features, and how they can help improve safety in the workplace.

We pride ourselves on delivering high-quality products from the top suppliers, designed to meet the specific and individual needs of our customers. Our products are perfect for a variety of industries and applications, including construction, mining, and tunneling.

Our presence at CONEXPO-CON/AGG 2023 is an opportunity for you to explore our products, discuss your requirements with our team, and discover how we can help you improve your safety operations. We’re committed to providing the best solutions to our customers, and we look forward to meeting you in person and understanding your unique needs.

We invite all our existing and potential customers to visit us at Booth C22514 at the Las Vegas Convention Center. By visiting our booth, you’ll have the chance to experience our products firsthand, and get a chance to speak with our experts. Use this link for a registration discount from Carroll Technologies Group. 

We’re excited to be part of such an amazing event, and we’re looking forward to seeing you there!

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Water Industry Safety Equipment & Supplies

Large sewer drain construction project

High-quality pumps for the water industry

With an extensive range of pumping solutions including submersible & dewatering pumps, as well as trash, slurry, and sludge pumps, Equipment Pro is Carroll Technologies’ manufacturer of choice. Proven to be industry pump distributor leaders with its extensive range of valves, pumps, mixers and tanks, as well as pump parts, instrumentation and complete designed pumping systems, Equipment Pro can supply rugged pump solutions for any water industry application.

Monitoring remote watering and dewatering pumps is critical. Any interruption or anomaly in these processes can shut down operations, costing water facility operators thousands of dollars. Carroll Technologies provides a range of monitoring devices for the maintenance of pumps, as well as atmospheric and ground monitoring solutions and conveyor belt maintenance.

Safety equipment for workers in the water sector

Workers in the water industry are exposed to a number of risks, including common general industry hazards such as falls and collisions. Carroll Technologies provides a range of PPE (such as hard hats, gloves, and eye protection), cap lights and other lighting equipment, reliable hoists and cranes, personal gas detection devices, fire suppression solutions, and fall protection such as harnesses and lanyards.

Carroll Technologies’ collision avoidance systems enable water facilities to track equipment, vehicles and personnel in order to prevent injuries or damage to equipment. Preventing accidents also requires effective communication, so Carroll has searched the market for the most rugged and reliable radios, leaky feeder Wi-Fi solutions, and Distributed Antenna Systems (DAS) systems.

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Top 10 OSHA Violations – How Carroll Technologies Group Can Help to Prevent Health and Safety Hazards in Industrial Settings

Preventing OSHA violations

Each year, the agency highlights areas of concern by compiling a list of its top 10 most frequently cited violations. This list serves as a useful tool for employers and workers alike, as it provides insight into the most common hazards faced in the workplace and underscores the importance of adhering to safety regulations.

 

Top 10 OSHA Violations in 2022

  1. Fall Protection in Construction

OSHA Standard: Duty to have Fall Protection

Standard Number: 1926.501

Number of Violations: 5,260

Falls are a major cause of serious injury and death in industrial applications within the United States. OSHA regulations require employers to take appropriate measures to prevent falls. Carroll Technologies Group’s fall protection equipment products includes a range of harnesses, lanyards and personal fall limiters to help keep employees safe.

 

  1. Hazard Communication in All Industries

OSHA Standard: Hazard Communication

Standard Number: 1910.1200

Number of Violations: 2,424

Hazard communication regulations require employers to inform workers about potential hazards and provide training on how to handle them safely. This includes maintaining a written hazard communication program, labeling containers, and providing access to safety data sheets. Carroll Technologies Group supplies customized warning and safety signage to keep workers and site visitors alike safe and informed. 

 

  1. Respiratory Protection in All Industries

OSHA Standard: Respiratory Protection

Standard Number: 1910.134

Number of Violations: 2,185

Exposure to hazardous substances, such as fumes, dust, or chemicals, can cause serious respiratory problems, and OSHA requires employers to provide appropriate respiratory protection and training to workers. Carroll Technologies Group provides a range of self-contained self rescuers (SCSR) and respirators for the protection of employees. We also supply gas detection equipment and dust suppression solutions for protecting workers in potentially dangerous working conditions.

 

  1. Ladders in Construction

OSHA Standard: Ladders

Standard Number: 1926.1053

Number of Violations: 2,143

Ladders can pose a hazard in the construction industry, and OSHA regulations require employers to provide safe ladders capable of sustaining the required load, and training on how to use them correctly. Our range of MSA products includes the MSA Latchways© Vertical Ladder Lifeline Kits, designed to provide a safe means of hands-free climbing and working on vertical fixed ladders using a range of brackets and clamps. The ladder lifeline kits comply with OSHA standards and regulations for fall protection when working on ladders.

 

  1. Scaffolding in Construction

OSHA Standard: Scaffolds – General Requirements

Standard Number: 1926.451

Number of Violations: 2,058

Scaffolding can be unstable and pose a serious hazard to workers, and OSHA regulations require employers to provide safe and secure scaffolding capable of supporting its own weight and at least 4 times the maximum intended load applied or transmitted to it, as well as proper access and fall protection.

 

  1. Control of Hazardous Energy (Lockout/Tagout) in All Industries

OSHA Standard: The Control of Hazardous Energy (Lockout/Tagout)

Standard Number: 1910.147

Number of Violations: 1,977

Lockout/tagout regulations require employers to establish procedures for controlling hazardous energy during maintenance and repair work during the servicing and maintenance of machines and equipment to prevent workers from being injured by the accidental release of stored energy. Carroll Technologies supplies a range of lockout/tagout products to keep employees safe when servicing or performing maintenance on electrical equipment. Our NMC range includes lockout kits, lockout boxes, electrical and pneumatic lockout devices and accessories and safety signage

 

  1. Powered Industrial Trucks in All Industries

OSHA Standard: Powered Industrial Trucks

Standard Number: 1910.178

Number of Violations: 1,749

Forklifts and other powered industrial trucks can cause serious accidents if not used properly. OSHA has set out strict safety requirements to ensure the safety of personnel across all industries. Carroll Technologies Group works with some of the most innovative companies to provide customizable collision avoidance technology to help protect workforces from serious injury from collisions. We also supply Buggy Whip LED safety whips  to improve visibility of moving vehicles in all terrains and working conditions. The Buggy Whip brand has expertly designed the safety whips to easily identify vehicles and equipment in industrial environments.

 

  1. Fall Protection – Training Requirements in Construction

OSHA Standard: Training requirements

Standard Number: 1926.503

Number of Violations: 1,749

OSHA requires employers to provide fall protection training to workers in the construction industry, to ensure that they understand how to use fall protection systems correctly and avoid hazards.

 

  1. Personal Protective and Lifesaving Equipment

OSHA Standard: Eye and Face Protection

Standard Number: 1926.102

Number of Violations: 1,749

Employers must ensure that workers have access to and use appropriate eye or face protection. Carroll’s range of personal protective equipment (PPE) includes a range of hard hats, safety glasses and face shields to safeguard against dangers such as flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases and vapors.

 

  1. Machine Guarding in All Industries

OSHA Standard: General Requirements for All Machines

Standard Number: 1910.212

Number of Violations: 1,370

Machine guarding is important to prevent workers from being injured by moving parts on machinery. OSHA’s standards state that employers must provide appropriate machine guarding and train workers on safe machine operation. Carroll Technologies supplies all Belt Conveyor Guarding machine safety guards, including pump guards, conveyor guards, v-belt guards and much more to keep employees safe in danger zones. Our range of machine guards, railings and handrails are made to measure and can be retrofitted to existing bulk handling equipment. All solutions are compliant with OSHA, MSHA and CSA standards.

Improving Employee Health and Safety in Industrial Settings

It is important for employers to be aware of these common violations and have a responsibility for ensuring that their workplaces are in compliance with OSHA regulations, to help to reduce the risk of accidents, injuries, and fatalities and create a safer and healthier work environment for employees.

We have a range of industry health and safety products available directly from our web store and offer free, same day shipping within the US. For customized projects or solutions, speak to one of our industry experts today.

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Industrial Material Handling Equipment

Industrial material handling conveyor

Reliable conveyor belt systems will require high-quality accessories, including rugged conveyor idlers that support the belt and conveyed material to prevent it from stretching and sagging, as well as impact beds built to absorb shock loads. An accurate conveyor belt weigher will also ensure that feed rate is regulated.

When it comes to safe transportation using cranes and trucks, facilities are investing in collision avoidance systems that can track vehicles and machinery. PBE’s collision avoidance system uses EM (electromagnetics), RFID, GPS and bi-directional radar at the same time for accuracy. It can be configured to recognize different groups (such as vehicle types or personnel), and the dash-mounted PAS-Z Proximity Alert System alerts drivers to the presence of personnel, vehicles and obstacles.

Conveyor belt maintenance for industrial material handling

For facilities relying on conveyor belts to transport good between locations, effective maintenance is essential to ensure that operations are not interrupted. This includes choosing from a wide range of primary, secondary and specialty belt cleaners on the market, as well as carefully selecting rugged components such as sheave wheels, cable clamp stops, and v-plows. Industrial facilities must also make informed decisions when choosing which belt fasteners, belt clamps and belt cutters are best suited for their application.

Safe material handling with Carroll Technologies

With more than 40 years of experience serving industries such as mining, oil & gas, and construction, Carroll Technologies can assist industrial facilities in finding the best equipment for efficient material handling.

From Advanced Urethane, Carroll Technologies can provide a range of customized belt cleaning solutions, including:

  • Replacement Blades for Richwood Belt Cleaners (Primary and Secondary)
  • Replacement Slider Blocks for Richwood Impact Beds
  • Complete and Replacement Impact Beds
  • Spring Tensioned Primary and Secondary Cleaners (Complete)
  • V-Plows
  • Shiv Wheel for Shuttle Cars
  • Cable Clamps for underground mine cable
  • 12” Rubber pads for transfer points on belt line
  • Water Blades for wet vulcanized belts
  • Cable Clamp Stops
  • Wear Liners

From Mato, Carroll Technologies provides a range of conveyor belt fasteners and accessories tailored to your application, this includes:

  • Mechanical Belt Splices (Heavy Duty) Underground Mining
  • Bolt Plate Fasteners (Usually Surface Rock Quarries / Recycling Plants)
  • Conveyor Belt Maintenance Accessories
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Ski Area Safety Equipment

Ski area safety cap light

Carroll Technologies supplies safety solutions from the best manufacturers in the industry including MSA, Northern Light Technologies (NLT) and ICOM.

Lighting solutions for ski slopes and resorts

Carroll supplies a range of both personal and site safety lighting solutions from some of the world’s leading lighting suppliers.

Ski area hands free lighting

Northern Light Technologies (NLT)

NLT’s lighting solutions, such as the Polaris and Rebel cap lamps are the ideal lighting solution for snow makers and ski resort personnel. NLT lights penetrate through darkness, fog and heavy precipitation, which is especially important for ski resorts where conditions often lead to poor visibility. They also offer a hands-free solution.

Illumagear HALO lights for personal lighting

Halo cap lights are another superb lighting solution for ski area personnel. The lights fit to any hard hat and offer a ring of light extending up to a quarter of a mile around the hat, providing lighting not only for the wearer, but making the wearer visible to others from any angle.

X-glo industrial lighting solutions

X-glo provides customized temporary or permanent industrial grade lighting solutions and systems that are purpose built for the environment of the area they are lighting. They are dedicated to improving safety of personnel and guests by providing high visibility in poor conditions with their standard and long-range solutions.

Vision X

Vision X supply advanced lighting systems to ensure safer and efficient work environments, including commercial lighting, vehicle lighting, spot and flood lights, specialty lighting and LED work and accessory lights.

Carroll’s team will work with you to identify your lighting requirements and find the best solution.

Radio communications

Radios and communication systems are one of the most important pieces of safety equipment for ski areas to effectively manage operations and ensure communications are consistent and available across all areas. ICOM radios are rugged and reliable, ensuring all personnel are connected, whether it is as part of a wider system across a site for general operations or a specialised system for use in emergency situations. ICOM radios have a wide range, making them ideal for use in multiple industries including forestry and ski areas.

Samson rope

Samson rope is lighter, more durable, safer, and easier to use than other synthetic ropes, chains, or wire ropes, making it ideal for ski areas. It can be used for numerous safety applications including for use in snow mobiles, rescue vehicles, climbing, lifting and winching. Carroll Technologies supplies the full range of Samson rope solutions and will be able to help determine the best rope for your safety needs.

Ski resort safety signage

Ski resorts have a responsibility to display safety signage with up-to-date responsibility codes, as well as trail signage that features colored symbols to indicate the difficulty of a trail. Other safety signage may include warnings for danger zones and areas with a risk of avalanche. Carroll Technologies can provide standard generic signage as well as customized signs which incorporate your company’s name, logo, or anything else needed.

Safety helmets for ski resort employees

Whist OSHA does not have a specific policy regarding ski helmets, 29 CFR 1910.132(a) states that protective equipment, including personal protective equipment (PPE) for the head, shall be provided, used, and maintained “wherever it is necessary by reason of hazards of processes or environment…encountered in a manner capable of causing injury or impairment. According to the NSAA, helmet usage has grown considerably over the last twenty years. Since 2002, helmet usage has risen from 25% to 90%. Head protection can drastically reduce the severity of head injuries and almost completely prevent lacerations should an accident occur. Carroll Technologies is an approved supplier of MSA hard hats for numerous industrial safety applications. Carroll Technologies can help to provide the right product for the right application.

Carroll Technologies also supplies a number of other industrial safety solutions, including working at height, fire protection and personal protection equipment. Speak to us today to discuss your unique requirements.

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Commercial Vehicle Collision Avoidance Systems

Commercial vehicles lined up

Fleet proximity detection for commercial vehicles

An effective collision detection system at any industrial location will include area proximity warnings and an automatic collision avoidance system for vehicles. This will include being able to configure tracking methods to recognise different groups, such as vehicle types, personnel, or obstacles.

PBE provides a rugged and reliable fleet driver collision avoidance system that utilizes electromagnetics, RFID, GPS and bi-directional radar. In partnership with Carroll Technologies, PBE supplies customized commercial vehicle collision avoidance systems specifically designed for your site. Experts at Carroll Technologies can visit sites and work with customers to design effective safety systems, from proximity detection to radio communication. Holistic services are increasingly popular, with companies such as Carroll offering tracking and communication services using the same technological base, which significantly reduces the likelihood of collisions.

Customizing Vehicle Collision Avoidance Systems

According to Carroll Technologies president Allen Haywood: “Systems can be customized for a lot of different types of operations and programmed to set the parameters that they need. We can also incorporate remote opening gates and doors, as well as recordings of travel so that they can look back through history via mobile or desktop software. It can record everything that has been travelling, what speeds they have been travelling at, and any near misses.”

Customizations can incorporate tags, so drivers will be notified if they get close to people, objects, other vehicles, or heavier pieces of equipment. This can include tractors with safety sensors for collision avoidance, proximity detection for pickup trucks and loaders for big operations, and warning systems for forklifts in handling facilities.

Read more

Collision Prevention Systems in Industrial Applications
Collision Avoidance: Systems, Devices & Equipment in the Mining Industry
Forklift Collision Avoidance and Proximity Detection Systems
Collision avoidance systems for cranes

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Collision Avoidance Systems for Cranes

Cranes in close proximity poses a collision risk

Crane collision avoidance sensors can ensure that cranes do not come into contact with personnel or other machinery. Utilizing electromagnetics, RFID, GPS or bi-directional radar (or in the case of PBE’s system, all four), facilities can configure these tracking methods to recognize different groups, such as vehicle types, personnel, or obstacles. Both overhead crane collision avoidance systems and tower crane anti-collision warning systems are not a “one size fits all” solution, so Carroll Technologies works with its customers to customize a warning system that is ideally suited for the application, from mines and tunnels to construction facilities of all sizes.

According to Carroll Technologies president Allen Haywood: “Systems can be customized for a lot of different types of operations and programmed to set the parameters that they need. We can also incorporate remote opening gates and doors, as well as recordings of travel so that they can look back through history via mobile or desktop software. It can record everything that has been travelling, what speeds have been travelling at, and any near misses.”

The Importance of Crane Collision Avoidance Systems

The U. Bureau of Labor Statistics states that 22% of fatal injuries occur when the worker was operating a crane, and 23% occur when the worker is engaged in construction, assembling, and dismantling activities. With a crane proximity warning device, workers will be alerted to the risk of collision, and any near misses can be assessed to ensure that risk is mitigated in the future. Holistic services are increasingly popular, with companies such as Carroll offering tracking and communication services using the same technological base, which could significantly reduce the likelihood of collisions.

Further reading:

Proximity Warning Systems & Proximity Detection Devices for Mines
Forklift Proximity Detection Systems
Collision Prevention Systems in Industrial Applications
Collision Avoidance: Systems, Devices & Equipment in the Mining Industry

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Railway Safety Equipment

Railway worker using safety equipment

Safety culture in the railway industry has seen a decline in railroad worker injuries, with non-fatal worksite accidents falling from almost 9,000 in 2000 to below 4,000 in 2021, according to the U.S. Department of Transportation.

Carroll Technologies has more than 40 years of experience providing safety equipment to various industries, including mining, tunneling and construction. Carroll has searched the railway safety equipment market to find the most reliable safety solutions.

Railway safety equipment suppliers

Personal protection equipment

Personal protection equipment (PPE) is one important aspect of keeping workers safe. Carroll Technologies supplies a wide range of PPE for any application, including rugged hard hats (with safety visors, cap lamps, ear protection, and a number of other safety features).

Protective Industrial Products (PIP USA) has an extensive railway safety product portfolio, in addition to custom-made safety solutions. Products include hearing protection, protective clothing, respiratory safety, warning beacons, welding protection, electrical safety and fall protection, as well as eye, foot, hand and head protection.

According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

Gas detection

When it comes to gas detection, Carroll Technologies supplies industry-leading handheld devices from MSA. The Altair 4X is a durable gas detector that can measure up to four gases simultaneously from a range of XCell(R) sensor options, while the Altair 5X is capable of measuring up to six gases simultaneously and is available with an integrated photoionization detector (PID sensor) for VOC detection. Carroll Technologies is a factory authorized repair and certification centre for these MSA gas detection devices.

Fire prevention

In addition to gas detection equipment for railways that can prevent the risk of fire, Carroll supplies fire suppression systems from Honeywell, which include sprinklers, deluge and water curtain systems, foams, and dry chemical powders suitable for water-averse sites.

Fall protection

OSHA fall protection standards dictate that workers who are required to be on any surface more than 6ft high with an unprotected edge must have fall protection equipment. Carroll supplies industry-leading harnesses, hooks and shock-absorbing lanyards from MSA and Honeywell Safety for railway worker fall protection, as well as customisable signage for unsecure areas.

Safety equipment

Even with the best safety equipment, communication still remains key. Carroll provides fully customised radio communication networks in collaboration with Icom, which has been supplying rugged two-way radio products across the world for more than 50 years.

According to Allen Haywood, president of Carroll Technologies: “Icom is a strong company internationally. The services they provide can meet just about anyone’s radio needs.”

“We’re seeking to be a complete communications provider for our customer base, no matter what their communications needs are, whether it’s underground, confined space, tunnelling or above ground in large buildings and factories.”

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Substations for Mining, Tunneling and Dredging Applications

Portable substation for mining

Underground mining substation

Underground mining substations present some additional challenges. Extra considerations have to be taken into account to ensure that the roof is reinforced, and the area must be fireproof. Substations used underground will need to be flameproof and may need to be galvanised to protected against corrosion.

Portable substations for mining

A mobile or portable electrical substation is a self-contained trailer/container equipped with the necessary high and medium voltage components of a full substation, such as the power transformer and switchgear. These are used when the installation of a permanent mine substation is not economical or to quickly restore electrical services during an outage.

Rugged mining, tunneling and dredging substations

Line Power, a division of Electro-Mechanical, specializes in electricity generation, transmission, distribution and control for a range of industries, including oil and gas, mining, and electrical utility.

Line Power’s portfolio of electrical solutions includes high-voltage switchgears and substations for mining, tunneling and dredging applications. Its range includes 5 MVA substations, portable substations for phosphate mining, dual output 5 KV trailer-mounted portable reclosers, 1000 kVA portable substations with a walk-in aisle and built-in HVAC, skid-mounted portable substations with aluminum enclosures, bore hole substations, 10 MVA caterpillar-track mounted substation, and completely enclosed portable substations with heavy insulation. It also includes an array of other substations designed for specific applications or sites, such as surface mines or gold mines.

Where to buy Line Power substations

Carroll Technologies supplies Line Power products in addition to providing a complete design and installation service, specifically tailored to your needs. Building on more than 40 years of industry experience, Carroll also ensures that installation is integrated with systems operated by other technology brands.

Post-purchase, Carroll Technologies offers a complete installation, servicing and repair service with 24/7 technical support.