Author: Laura Griffiths

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Graphite Mining Safety Equipment and Solutions

Mined graphite

Despite being a small part of the sector, safety equipment and solutions for graphite mines are paramount. From PPE to advanced gas detection systems, safety equipment plays a crucial role in safeguarding the well-being of workers and ensuring a secure work environment. Based on more than 40 years of experience supporting more than 800 mines in North America, Carroll Technologies has searched the market to find only the best and most reliable safety equipment.

Protective clothing for graphite mining

Workers in graphite mines should wear appropriate personal protective equipment (PPE), such as helmets, gloves, steel-toed boots, and reflective clothing. These items protect against falling debris, chemical exposure, and potential collisions with heavy equipment. Carroll Technologies supplies products made by Protective Industrial Products (PIP), which offers an extensive range of eye, foot, hand and head protection.

When it comes to hard hats, Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in graphite mines

Graphite mines may contain various toxic gases, such as methane and carbon monoxide, so gas detection systems are employed to continuously monitor the levels of these gases in the underground environments. If dangerous levels are detected, the system alerts workers to evacuate the area immediately, preventing potential accidents or health issues. Carroll Technologies provides a range of handheld gas detection devices, including the Altair 4X and Altair 5X from MSA, which can measure up to four to five gases simultaneously.

When it comes to self-contained breathing apparatus from graphite mining, Carroll Technologies supplies the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Ventilation systems for graphite mines

Graphite mining can generate large amounts of dust, which can be a major fire hazard when working with hot equipment that may spark. Adequate ventilation systems are crucial to maintaining a safe atmosphere and preventing respiratory issues among workers. Properly designed ventilation systems help control dust and maintain air quality, ensuring that miners breathe clean air while on-site. Carroll Technologies supplies a range of high-quality products such as ventilation tubing from Bluefield Manufacturing, which manufactures a comprehensive portfolio of brattice ventilation curtains and associated equipment for mines and tunnels.

Fall protection equipment

When working at height or in elevated areas, safety harnesses, lanyards and anchorage systems are required to prevent workers from slipping and falling. Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment

Carroll Technologies stocks and services the Northern Light Technologies’ (NLT) Polaris lamp, which is the most-used cordless cap lamp in mines in the world. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

For fixed lighting solutions, Carroll Technologies offers X-Glo’s innovative LED Strip Lighting. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment

Carroll Technologies provides fully customized radio communication systems for underground and surface mines in partnership with Icom.

Icom has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground graphite mining to large buildings.

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through PBE. PBE’s Leaky Feeder System can be customized for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any graphite mining site.

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Metals Mining Safety Equipment and Solutions

Base metals mining

Investing in high-quality safety equipment and providing comprehensive training on their usage can significantly reduce the risk of accidents and enhance the overall well-being of mining personnel. Emphasizing safety in metals mining not only protects workers but also contributes to the sustainable growth of the mining industry in the long run.

With more than 40 years of experience supplying safety equipment and solutions to more than 800 mines across North America, Carroll Technologies has assessed the market to find the best and most reliable products to keep metals miners safe.

Personal protective equipment for metals mining

Personal Protective Equipment (PPE) is the first line of defence for miners. Robust PPE safeguards workers against various occupational hazards, such as falling debris, dust, toxic gases, extreme temperatures, and exposure to harmful chemicals. PPE includes clothing and hazardous environment safety equipment such as hard hats, safety goggles/glasses and respiratory protection.

For its range of wearable PPE, such as gloves, hearing guards and high-visibility garments, Carroll Technologies supplies solutions manufactured by Protective Industrial Products (PIP).

According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

When it comes to hard hats, the company has sought out the best that the mining industry has to offer, including the following equipment from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in metals mines

Metals mining operations often encounter hazardous gases such as methane, carbon monoxide, and hydrogen sulphide. Gas detectors and monitors are critical safety equipment that continuously measure gas levels in the atmosphere, alerting miners to potential dangers. Early detection of hazardous gases allows for timely evacuation and the implementation of appropriate safety measures, preventing accidents and fatalities.

Carroll Technologies provides a number of self-contained breathing apparatus that is suitable for metals mining, including the W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Fall protection equipment

Working at heights is a common aspect of metals mining, and it comes with a significant risk of falls. Fall protection equipment, such as harnesses, lanyards, and anchor points, is essential in safeguarding workers from dangerous falls. Occupational Safety and Health Administration (OSHA) standards dictate that fall protection equipment must be given to people who are required to work on any surface that is higher than 6ft with an unprotected edge. Mines are governed by MSHA not OSHA.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Communications equipment

Mining sites can be expansive and isolated, making effective communication challenging. Robust emergency communication systems, including two-way radios and wireless communication devices, enable seamless interaction between miners and supervisors. These systems are crucial during emergencies, as they facilitate the coordination of rescue efforts and ensure that workers receive timely instructions and updates.

Communication experts such as Carroll Technologies can assess mining sites to ascertain what equipment is required to maintain effective communications.

Considerations include:

  • Does a large site require radio antennas and repeaters?
  • Where are the best locations to prevent blackspots?
  • If a project is operating underground, do leaky feeder cables need to be installed?
  • If a project is in a public building, does the cellular or radio frequency coverage need to be improved for emergency responders with an active or passive distributed antenna system?

The PBE phone series is one of the most advanced and reliable available to the mining industry today. Page Boss models ensure clear and undistorted communications throughout an entire network, with various versions available to suit the needs of different areas.

Lighting equipment

Sufficient lighting – including fixed and mobile solutions – should be provided in work areas to ensure visibility and prevent accidents.

Northern Light Technologies’ (NLT) Polaris lamp is the most used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service center for NLT products and stocks repair parts.

The Illumagear Halo provides workers with 360° visibility for a quarter of a mile. Compatible with any standard hard hat, the cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

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Aggregate Mining Safety Equipment and Solutions

Aggregate mining

From personal protective gear to advanced gas-detection systems, each piece of safety equipment plays a vital role in safeguarding workers and ensuring a secure work environment. Additionally, providing adequate training and education further reinforces the commitment to safety, making aggregate mining a productive and secure enterprise for all stakeholders involved.

Protective clothing for aggregate mining

Personal protective equipment (PPE) is the frontline defense for miners, safeguarding them from potential hazards. Essential pieces of protective clothing include flame-retardant coveralls, gloves, safety boots and hard hats.

Carroll Technologies supplies products made by Protective Industrial Products (PIP), which offers an extensive range of eye, foot, hand and head protection.

When it comes to hard hats, Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in aggregate mines

Aggregate mines may contain various gases, such as methane, carbon monoxide and hydrogen sulfide, which pose a serious threat to worker safety. Gas-detection systems are used to continuously monitor the levels of these gases in mine environments. If dangerous levels are detected, the system alerts workers to evacuate the area immediately, preventing accidents or health issues. Depending on the specific working environment and potential contaminants, respirators or masks with appropriate filtration capabilities should be provided.

Carroll Technologies provides a number of self-contained breathing apparatus that are suitable for aggregates, including limestone mining, including the W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidization process, making it more comfortable to wear, with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Ventilation systems for aggregate mines

Aggregate mining often involves drilling, blasting and crushing of rocks, which releases hazardous dust particles into the air. Adequate ventilation systems are crucial to maintain a safe atmosphere and prevent respiratory issues among workers. Properly designed ventilation systems help to control dust and maintain air quality, ensuring miners breathe clean air while on-site.

Carroll Technologies supplies a range of high-quality products, such as ventilation tubing from Bluefield Manufacturing, which makes a comprehensive portfolio of brattice ventilation curtains, and associated equipment for mines and tunnels.

Fall protection equipment

When working at height or in elevated areas, safety harnesses, lanyards and anchorage systems are required to prevent workers from slipping and falling. Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment

Sufficient lighting should be provided in work areas to ensure visibility and prevent accidents. Carroll Technologies supplies both fixed and portable lighting solutions from the most reliable manufacturers on the market.

Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service center for NLT products and it stocks repair parts.

Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment

Carroll Technologies can assess mining sites to ascertain what equipment is required to maintain effective communications, providing fully customized radio communication networks.

Icom has been making rugged, two-way radio products for more than 50 years and it can meet any communications needs, from aggregate mining and underground limestone mining to large buildings.

Carroll Technologies supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customized for specific site requirements to ensure optimal radio coverage and data communications, while its two-way radios offer complete communications coverage at any aggregate mining site.

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Harrington Electric Hoists for Mines, Tunnels & Industrial Applications

Harrington Hoists mining products

As an essential part of any mining operation, and with so much competition on the market for lifting solutions, choosing the best electric hoist for your requirements can be tough.

As one of the oldest and best-established hoist and crane providers in the US, Harrington Hoists offers high-quality products to ensure excellent mine productivity. Harrington’s single-phase-power SNER electric chain hoists are designed for extreme-duty applications and are unmatched on the market.

Mining safety experts and Harrington Hoists distributor Carroll Technologies supplies electric hoists for mines, tunnels and industrial applications across the US. With more than 30 years of experience serving the mining industry, Carroll is perfectly placed to offer the best advice on which lifting solution is most well-suited to your mining application.

According to Carroll Technologies president Allen Haywood: “There have been a lot of other companies that have tried to be competitive with a lower price, resulting in an inferior product compared to Harrington’s.”

“We have seen it over the years, where we would lose business with a customer to a competitive product, and then we would see them come back to us because they were not happy with the inferior, cheaper product that they were receiving.”

Not only does purchasing Harrington products through Carroll Technologies offer a number of long-term productivity and cost-effectiveness benefits, but customers all also gain access to MinerCare 24/7 technical support, as well as Carroll’s repair centers.

“Carroll stocks a large amount of those chains in several of our locations, ready for delivery,” Haywood adds. “What really adds value to the product is that Carroll is also an authorized repair facility, including a testing procedure.”

Select lifting solutions can be found at Carroll Technologies’ online mining shop. For a full list of Harrington electric hoists call Carroll at 606-573-1000 or send an enquiry here.

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Hazard Recognition and Prevention Guidance: Ensuring Workplace Safety

Construction worker working at height - preventing hazards in the workplace

As part of hazard recognition week, it is crucial to highlight the Occupational Safety and Health Administration’s (OSHA) comprehensive guidance on hazard identification and prevention. This article explores OSHA’s guidance, emphasizing its significance in creating a safe work environment. Additionally, we will discuss how our company’s range of safety equipment, including fall protection gear, PPE, self-rescuers, collision avoidance systems, fire and dust suppression solutions, communication devices, and lighting, plays a vital role in mitigating hazards across various industries.

Understanding Hazard Recognition

Hazard recognition forms the foundation of workplace safety. OSHA’s hazard identification guidance provides a systematic approach to recognizing potential hazards that can compromise the health and safety of workers. Hazards can be categorized into different types, including physical, chemical, ergonomic, and biological hazards.

Physical hazards encompass environmental factors such as noise, temperature extremes, and radiation. Chemical hazards refer to the presence of substances that can cause harm through inhalation, ingestion, or skin contact. Ergonomic hazards arise from repetitive motions, improper lifting techniques, and poorly designed workstations. Biological hazards involve exposure to bacteria, viruses, fungi, and other infectious agents.

Prevention and Control Measures

OSHA’s guidance emphasizes the importance of implementing prevention and control measures to address identified hazards. These measures aim to eliminate or minimize risks through engineering controls, administrative controls, and the use of personal protective equipment (PPE).

Engineering controls focus on modifying the work environment to reduce exposure to hazards. Examples include installing barriers, implementing ventilation systems, and utilizing equipment with built-in safety features. Administrative controls involve establishing policies and procedures to minimize exposure, such as job rotation, employee training, and regular equipment maintenance. When engineering and administrative controls are insufficient, PPE becomes crucial in providing additional protection. PPE includes items such as helmets, goggles, respirators, gloves, and safety harnesses.

Carroll Technologies Group’s Role in Hazard Mitigation

As a provider of safety equipment, Carroll Technologies Group is committed to supporting industries in their efforts to mitigate workplace hazards. We supply a wide range of safety solutions tailored to specific industry needs.

Fall protection equipment is essential in industries like construction, mining, and offshore operations, where working at heights is common. Our fall protection gear, including harnesses, lanyards, and anchor points, helps prevent injuries from falls.

PPE plays a crucial role in protecting workers from various hazards. We offer a comprehensive range of PPE, including eye and face protection, respiratory equipment, and protective clothing, to ensure workers are safeguarded from chemical, physical, and biological hazards.

In high-risk environments such as mines, tunnels, and energy facilities, our W65 self-rescuers provide reliable respiratory protection in emergency situations, enabling workers to escape potentially hazardous atmospheres.

Our collision avoidance systems, fire suppression solutions, dust suppression equipment, communication devices, and lighting products contribute to overall workplace safety across different industries. These technologies help minimize accidents, enhance communication, and improve visibility, reducing the risk of injuries and incidents.

Hazard recognition and prevention are important elements in maintaining a safe work environment. OSHA’s guidance serves as a valuable resource for identifying and mitigating hazards across industries. By adhering to OSHA’s recommendations and utilizing our company’s range of safety equipment, industries such as mining, tunneling, construction, steel, offshore, and energy can significantly enhance workplace safety.

Let us embrace National Safety Month as an opportunity to prioritize the well-being of workers and strive for a safer future.

Read more: Mining Risks and Hazards

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Heat Illness Prevention Guidelines: Protecting Workers During Summer

Miner working in heat - preventing heat related illnesses

In recognition of National Safety Month’s focus on Heat Related Illnesses, it is crucial to highlight the guidelines provided by the Occupational Safety and Health Administration (OSHA). OSHA’s comprehensive guidelines, available at www.osha.gov/heat, offer valuable information and strategies to prevent heat-related illnesses and ensure the well-being of workers.

Understanding the Risks

Working in high temperatures and humid conditions can lead to various heat-related illnesses, ranging from heat rash and heat cramps to heat exhaustion and potentially life-threatening heatstroke. It is essential for employers and workers to recognize the signs and symptoms of these illnesses and take proactive measures to prevent their occurrence.

OSHA’s Heat Illness Prevention Guidelines

OSHA’s guidelines are designed to provide employers and workers with practical steps to minimize the risk of heat-related illnesses. Here are some key recommendations outlined in the guidelines:

Water, Rest, and Shade: Employers should provide ample access to cool drinking water and encourage workers to drink water frequently. Schedules should incorporate regular rest breaks in shaded or air-conditioned areas.

Acclimatization: Gradually increase the workload and exposure time for new workers or those returning from an extended absence. Allow workers to build a tolerance to the heat gradually.

Training: Train workers and supervisors on the risks of heat-related illnesses, their prevention, and the importance of early intervention. Emphasize the significance of recognizing symptoms in oneself and others.

Monitoring and Surveillance: Establish a system to monitor weather conditions and heat index regularly. Implement a buddy system to ensure workers can observe each other for signs of heat-related distress.

Emergency Planning: Develop and communicate a clear plan for responding to heat-related emergencies. Train workers on first aid techniques for treating heat-related illnesses.

The heat of summer poses a significant health risk for outdoor workers, but by adhering to OSHA’s heat illness prevention guidelines, employers and workers can effectively safeguard against these dangers. By prioritizing water, rest, shade, acclimatization, and comprehensive training, organizations can create a safe and healthy working environment even in challenging weather conditions.

This National Safety Month, We have a great opportunity to highlight OSHA’s guidelines on heat illness prevention. By doing so, we can protect the well-being and productivity of our workforces and ensure a summer season that is both safe and successful for all.
For more detailed information, please visit www.osha.gov/heat and access OSHA’s heat illness prevention resources.

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OSHA’s National Emphasis Program to Prevent Falls: Safeguarding Against Slips, Trips & Falls

Preventing falls, industrial worker working at height with harness attached

Falls are a leading cause of workplace injuries and fatalities, emphasizing the importance of implementing appropriate fall protection measures. As a supplier of fall protection equipment, including retractable lanyards, vest-style harnesses, full-body harnesses, lanyard restraints, trauma prevention solutions, and personal fall limiters, your company plays a vital role in ensuring worker safety.

OSHA’s National Emphasis Program

OSHA’s National Emphasis Program (NEP) for Fall Hazards, initiated by the Occupational Safety and Health Administration (OSHA), aims to reduce the number of fall-related accidents and injuries in the workplace. It focuses on industries with a higher risk of falls, such as construction, mining, and offshore.

MSA Fall Protection Equipment

MSA Retractable Lanyards: These lanyards offer a convenient and secure solution for fall protection. They feature a retractable mechanism that allows workers to move freely while keeping them safely tethered in case of a fall.

MSA Vest-Style Harnesses: Designed for comfort and ease of use, MSA vest-style harnesses distribute the force of a fall across the body’s strong areas, reducing the risk of injury. They provide stability and support for workers in various industries.

MSA Full-Body Harnesses: Offering comprehensive fall protection, MSA full-body harnesses are designed to prevent injuries in the event of a fall. They distribute forces across the body, minimizing the risk of serious harm.

MSA Lanyard Restraints: These specialized lanyards prevent falls by restricting a worker’s movement to a safe area. They are ideal for situations where a complete fall protection system is not necessary.

MSA Trauma Prevention: MSA trauma prevention solutions, such as energy-absorbing lanyards and shock-absorbing lanyards, help reduce the impact forces on a worker’s body during a fall, minimizing the risk of severe injury.

MSA Lanyards with Hooks: Equipped with sturdy hooks, these lanyards provide a reliable connection between the harness and the anchorage point, ensuring secure fall protection for workers.

Honeywell Fall Protection Equipment

Honeywell Miller AirCore Harnesses: These lightweight harnesses offer superior comfort without compromising on safety. They are designed to minimize fatigue during extended use and provide reliable fall protection.

Honeywell Personal Fall Limiters: Also known as self-retracting lifelines, these devices allow workers to move freely while automatically stopping a fall within a short distance. Personal fall limiters offer flexibility and ease of use.

As National Safety Month highlights the importance of preventing slips, trips, and falls, OSHA’s National Emphasis Program serves as a valuable resource for employers and workers to enhance workplace safety. It is important to prioritize the implementation of OSHA’s regulations and standards, ensuring compliance with fall protection requirements. By utilizing high-quality fall protection equipment, employers can provide their workers with reliable and effective measures to mitigate the risks associated with falls.

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Benshaw Applied Motor Controls in the Aerospace Industry

Benshaw Applied Motor Controls in Aerospace Industry

Benshaw Applied Motor Controls is a leading provider of innovative motor control solutions and has taken a very aggressive approach to the market by manufacturing and stocking levels unrivaled by other manufacturers. By seamlessly integrating cutting-edge technologies and decades of expertise, Benshaw is driving the next wave of advancements in aerospace engineering.

Enhancing Precision and Safety

Our advanced motor control solutions help to enhance precision and safety across aerospace applications. These products ensure precise and reliable motor performance, enabling smoother operations and reducing the risk of failures. This level of precision contributes to increased safety and efficiency.

Unleashing Efficiency and Energy Savings

Aerospace companies are constantly striving for greater efficiency and reduced energy consumption. Benshaw’s motor control solutions are designed with these objectives in mind by utilizing advanced motor control technologies such as variable frequency drives (VFDs) and energy-efficient algorithms. These solutions minimize energy wastage, leading to substantial cost savings and a reduced environmental footprint. 

Adaptability for Diverse Aerospace Applications

The aerospace industry encompasses a wide range of applications, each with unique requirements. Our motor control solutions are highly adaptable, catering to the diverse needs of the industry. Whether it’s aircraft propulsion systems, avionics, ground support equipment, or satellite systems, our innovative controls can be tailored to fit specific applications, empowering aerospace companies to optimize performance, reduce downtime, and improve overall system reliability.

Unrivaled Expertise and Support

Carroll Technologies Group’s success in the mining, tunneling, oil and gas, aerospace and other heavy industries is underpinned by decades of expertise and a customer-centric approach. Our skilled and knowledgeable specialists will work with you to provide exceptional support throughout the entire lifecycle of our motor control solutions. From initial design and installation to ongoing maintenance and upgrades, we are dedicated to partnering with Benshaw to ensure your operations run smoothly and efficiently. 

As the aerospace industry continues to evolve, Benshaw Applied Motor Controls remains at the forefront of innovation. Through their precision-focused solutions, energy-saving technologies, adaptability to diverse applications, and exceptional customer support, Benshaw is driving efficiency and performance in the aerospace sector.

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Safety Benefits of Synthetic Rope vs Wire Rope for Industrial Applications

Samson Rope Panther Recovery Sling being used to recover a tractor in rugged terrain

Samson Rope, a leading manufacturer of synthetic ropes, has revolutionized the industry with its advanced materials and construction techniques. In this article, we explore the safety benefits of synthetic rope compared to wire rope and how Samson Rope can provide a safer, simpler and more efficient solution for heavy industries such as mining, tunneling, steel, construction, and oil and gas.

The Safety Benefits of Synthetic Rope

Synthetic ropes offer several safety benefits over wire ropes. First, they are much lighter in weight than wire ropes. This makes them easier to handle and transport, reducing the risk of accidents and injuries. Additionally, synthetic ropes are more flexible than wire ropes, meaning that they can be bent and coiled more easily. This makes them less likely to kink or break, lengthening the life of the rope and further reducing the risk of accidents.

Another significant safety benefit of synthetic rope is its resistance to abrasion and corrosion. Wire ropes are prone to rust and corrosion, which weakens the rope over time and increases the risk of failure. Synthetic ropes are made from materials such as high-strength fibers like Dyneema® that are resistant to abrasion and corrosion, meaning they have a longer lifespan and are less likely to fail.

Use Cases for Synthetic Rope in Different Industries

Mining and Tunneling

Mining and tunneling are two industries where safety is of utmost importance. Workers in these industries are often operating in harsh environments and handling heavy loads. Synthetic ropes can offer a safer solution for these industries due to their superior strength-to-weight ratio and resistance to abrasion and corrosion. Typical use cases in the mining and tunneling industries include lifting or winch lines for material handling, conveyor belt pull-in ropes and retrieval and towing.

Steel

Steel mills require ropes that can handle heavy loads, but traditional wire ropes can be prone to kinking and breaking. Synthetic ropes,as previously mentioned, are more flexible and resistant to abrasion and corrosion, making them an excellent choice for use within steel mills.

Samson Rope’s AmSteel®-Blue and AmSteel®-Blue Coated ropes are ideal for steel mill applications. AmSteel®-Blue is made from high-strength Dyneema® fibers and is 1/7th the weight of steel wire rope, making it easier to handle and transport. Its superior strength-to-weight ratio also means it can handle heavy loads with ease.

Construction

Workers in construction are often handling heavy loads and working at heights, making safety a top priority. Synthetic ropes can provide a safer solution due to their lightweight and flexible nature, reducing the risk of accidents and injuries.

Samson Rope’s synthetic rope solutions, such as Link-It® Plus and the Panther® Recovery Sling are ideal for construction applications. They are made from high-strength fibers and are much lighter than steel wire rope of the same strength and size. Their strength, flexibility and resistance to abrasion and corrosion make them an ideal solution for the rugged conditions of construction sites.

Oil and Gas

Workers in the oil and gas, energy and power industries work in harsh environments and at height, making safety a vital concern. Synthetic ropes can provide a safer solution due to their resistance to abrasion, corrosion, and fatigue, and can be used as a direct replacement of steel rope for a number of applications including deepwater lowering and lifting, mooring and towing, single drum and vehicle winch lines, and safety and rescue operations.

Samson Rope’s AmSteel®-Blue is ideal for oil and gas applications. It is made from high-strength Dyneema® fibers and is much lighter than steel wire rope. It is easy to handle and transport, reducing the risk of accidents and injuries. This makes it an ideal solution for mooring, winching, and towing operations.

Samson Rope Products

Carroll Technologies Group is a proud supplier of Samson Rope products. Some of the synthetic rope solutions we commonly supply to a variety of industry verticals include:

  • Panther® Recovery Sling is made from high-strength synthetic fiber and is designed to handle the toughest recovery jobs. Its unique design allows for easy and safe attachment to a variety of anchor points, while its color-coded eyes make it easy to identify the right size for the job. It is lightweight and easy to handle, making it an ideal solution for emergency response and recovery operations. 
  • Link-It® Plus is a compact and lightweight rope connector and is an ideal replacement for connections such as steel shackles or other connection types. Its unique design is easy to install and use, providing secure connections. Its compact size means you can save space and weight on your equipment.
  • Taurus Lifting Sling is made from high-strength synthetic fibers, which provide unmatched durability and strength. Its unique design allows for easy and safe attachment to a variety of loads. These general-purpose lifting slings are tagged with WLL for vertical, basket, and choker configurations at a safety factor of 5.
  • Amsteel® Blue is a high-performance synthetic rope made from Dyneema® fiber, which provides unmatched strength and durability. With its lightweight design and high strength-to-weight ratio, making it an ideal solution for split drum winch applications.

Why to Replace Wire Rope with Synthetic Rope Solutions

Samson Rope, with its advanced materials and construction techniques, is a leading manufacturer of synthetic ropes that can provide a safer solution for these industries. Their range of synthetic ropes offer several safety benefits over wire ropes, including their lighter weight, flexibility, strength, dexterity and abrasion and corrosion resistance. For industries such as mining, tunneling, steel, construction, and oil and gas, synthetic ropes can provide a safer solution for workers and reduce the risk of accidents and injuries.

If you’re interested in learning more about Samson Rope and its synthetic ropes, get in touch with our industry experts today to discuss your individual requirements and discover the best synthetic rope solutions for you. Alternatively, you can purchase Samson rope directly from our online store using the links below. 

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Conveyor Belt Fasteners

MATO conveyor belt fasteners

Reliable conveyor belt fasteners are essential, and there are a lot of options on the market. From hammer or machine-installed systems to wire hooks or staple plate fasteners, who are the leading conveyor belt fastener manufacturers? And who can provide you with the most suitable solution for your application?

With more than 40 years of experience providing safety equipment to mines across the US, Carroll Technologies understands the needs of tough industries and has searched the market for the most reliable products.

From MATO, Carroll Technologies provides a range of conveyor belt fasteners and accessories tailored to your application. MATO is a global company, which was founded back in 1906, when it began manufacturing wire hooks. Since then, the company has expanded its presence and become a world-leading provider of conveyor belt maintenance products. In addition to its conveyor belt fasteners, the company also provides maintenance accessors such as belt cleaners, v-plows, and belt clamps.

MATO conveyor belt fasteners and accessories include heavy-duty mechanical belt splices suitable for underground mining. Hammer-installed systems include the MR 35 and 37, as well as the H Series H35 and H37, whereas the U30 Series is machine installed. MATO bolt plate fasteners, which are typically used in surface rock quarries or recycling plants, come in a range of sizes and PIW ratings.

Medium-duty belt fasteners have versatile applications and have been used in a range of industries, from packing and handling to food processing, wash plants, asphalt plants, and the wood industry.