Author: Laura Griffiths

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Combustible Dust Testing for Heavy Industries

Mining vehicle creating dust in an underground mine

According to OSHA, combustible dust refers to any finely divided combustible particulate solid that presents a flash-fire or explosion hazard when suspended in air. Examples include metal dust, wood dust, coal dust, plastic dust, and more. The revised OSHA Combustible Dust National Emphasis Program (NEP) outlines these hazards and procedures for certified inspections.

New Testing Equipment for Enhanced Dust Management

In the wake of updated safety regulations, companies are turning to advanced technologies for improved dust sampling and testing. Carroll Technologies, in partnership with Zefon International, offers a range of dust monitoring and air quality control solutions designed to meet the latest safety standards.

One such solution is the Zefon Escort ELF Dust Pump, which provides highly accurate dust sampling in adverse environments such as underground mines and manufacturing facilities. This pump features a state-of-the-art laminar flow sensor to maintain constant flow control, even with changing battery voltage, temperature, or altitude. With a robust IP65-rated case offering protection from EMI/RFI and moisture, the Escort ELF pump is designed for durability in harsh conditions. Key specifications include:

  • Flow range: 0.5 to 3 L/min
  • Accuracy: ±2.5% at set points between 1 and 3 L/min
  • Battery life: NiMH, with low-battery indicator
  • Dimensions: 10.8 cm (H) x 10.2 cm (W) x 5.7 cm (D)
  • Approval: NIOSH, MSHA, and UL certified

In addition, Zefon’s Coal Dust Sampling Cassettes provide precision sampling specifically for coal dust, using a pre-weighed 5-micron PVC filter. These cassettes are crucial for compliance with the Mine Safety and Health Administration (MSHA) standards for coal dust testing. Each cassette is supplied with a data card that records the weight of the filter capsule to the nearest 0.001 mg, ensuring accuracy in mine safety reports.

The Importance of Combustible Dust Testing

The primary reason for combustible dust testing is to ensure the safety of workers, facilities, and nearby communities. Identifying potential dust hazards and taking preventive measures can prevent tragic incidents. Testing helps in quantifying the risks associated with combustible dust in a given environment. This data is essential for risk management and mitigation strategies.

Testing methods may include dust characterization, which looks at the composition of the dust particles, their size distribution, and their ignition properties. Explosion severity testing evaluates parameters such as the maximum pressure and rate of pressure rise during an explosion. This data is used to classify the hazard.

Minimum ignition energy (MIE) testing determines the minimum energy required to ignite a dust cloud, which is vital for controlling potential ignition sources, whereas minimum ignition temperature (MIT) testing identifies the lowest temperature at which a dust cloud can ignite. This information is essential for selecting appropriate equipment and designing safe processes.

Calibration and Maintenance Solutions

Regular maintenance and accurate calibration are critical to ensuring the reliability of dust sampling equipment. Carroll Technologies supplies the Zefon DigiCal 5 Primary Flow Calibrator, a compact, NIST-traceable device capable of providing instantaneous flow measurements with ±0.5% accuracy. This ensures that your dust sampling devices, such as the Escort ELF pump, operate correctly, preventing any potential hazards caused by inaccurate readings.

To support long-term performance, the Zefon Escort ELF Maintenance Kit includes all necessary components, such as dust filters, water stop filters, O-rings, and battery plugs, to maintain the integrity of the sampling pump.

Dust suppression

Carroll Technologies provides a wide range of dust suppression solutions for adverse environments, such as underground mines. Airflow control and efficient ventilation are essential to increase air quality, so mines rely on air filtration systems and mine sealants to keep dust particles at a safe level.

When it comes to mine sealants, Silent-Seal is leading the way with its effective mine ventilation air sealant foam spray, which is used to spray into areas to make a solid seal to control airflow in underground mining applications.

Carroll Technologies also supplies Bluefield Manufacturing products, including a comprehensive range of brattice ventilation curtains and associated equipment for mines and tunnels. Its lay-flat blower tubing is exclusively manufactured from MSHA approved material and standard sizes are 8in long and ranging between 30in (for yellow brattice) and 35in (for off-white brattice) in diameter. They are made with D-rings, hooks and 5/16in wire rope on the end.

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Pneumatic Diaphragm Pumps: Robust and Versatile Industrial Pumping Solutions

SAMOA pneumatic diaphragm pumps

This design allows them to efficiently handle viscous, abrasive, and shear-sensitive fluids, making them ideal for a range of industries and applications. 

 Advantages of pneumatic diaphragm pumps  

  1.  Self-Priming: Pneumatic diaphragm pumps are self-priming, which means they can evacuate air from the suction line and start pumping quickly. 
  2. Versatility: They can handle solids, shear-sensitive fluids, and high-viscosity materials, making them versatile for various applications. 
  3. Safety: These pumps are inherently safe for handling hazardous and volatile fluids since they do not require electricity. 
  4. Low Maintenance: They have fewer moving parts, reducing the need for frequent maintenance. 
  5. Dry Running: Pneumatic diaphragm pumps can run dry without causing damage, increasing their durability. 

Pneumatic diaphragm pumps versatility means that they are used in a variety of industries for a range of applications, including transferring chemicals, acids, and solvents in the chemicals industry, dewatering, slurry transfer, and handling abrasive materials in the mining industry, and transferring sewage and sludge in wastewater treatment plants. 

 Where to buy pneumatic diaphragm pumps  

Investing in the right pneumatic diaphragm pump tailored to your needs can significantly enhance productivity and safety in your operations. There are no one-size-fits-all pumping solutions for mining applications, so Carroll Technologies Group has developed a broad and diverse portfolio of products from trusted manufacturers. Based on extensive experience servicing more than 800 mines in North America, Carroll Technologies Group works closely with customers to supply the best pumping solution for a site’s requirements.  

SAMOA Pivot Universal Pumps (UP) are Air-Operated Double-Diaphragm (AODD) positive displacement pumps. They have two pumping sections, with each side featuring a liquid and air chamber that are divided by a diaphragm. The diaphragms are connected to a shaft, and during one pumping stroke, fluid is suctioned into one liquid chamber while simultaneously the fluid in the opposite liquid chamber is discharged. The new SAMOA Pivot UP introduces a unique frictionless Pivot-Shaft Air Valve to provide maximum performance and energy efficiency, which exceeds market expectations. 

Finding the right mining pump is not a simple “add to basket purchase”, so Carroll Technologies Group supports its customers to find the right product, whether it involves a simple application or a fully customised pump network. In addition to innovative AODD pumps, Carroll Technologies Group can service your entire operation with a range of valves, pumps, mixers and tanks, as well as pump parts, instrumentation and complete designed pumping systems. Other industry-leading pump manufacturers in Carroll Technologies’ portfolio include Stancor, Equipment Pro and Mefcor. 

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Copper Mining Safety Equipment and Solutions

Mined copper

However, like any mining operation, working in copper mines can be hazardous. To mitigate these risks, miners rely on a range of safety equipment and technology.

For more than 40 years, Carroll Technologies has been supporting over 800 mines across North America, searching the market to find only the best and most reliable safety equipment.

Protective clothing for copper mining

Personal Protective Equipment (PPE) includes safety solutions such as gloves, hearing protection and high-visibility garments. Rugged and reliable PPE is essential to keep copper mine workers safe.

Carroll Technologies provides a comprehensive range of PPE equipment from trusted manufacturers, including Protective Industrial Products (PIP). According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

Reliable hard hats are of vital importance in any mining operation, both when working underground and on the surface. With so many options on the market, Carroll Technologies has narrowed down its offerings to only include the best and most reliable products. Its portfolio includes:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection and gas detection in copper mines

Much like with any mining operation, copper mine workers may be exposed to hazardous gases such as methane and hydrogen sulfide. Handheld gas detection devices can continuously monitor air quality and alert miners to the presence of dangerous gases.

Carroll Technologies supplies MSA’s Altair 4X and Altair 5X handheld gas detection devices, which can simultaneously measure up to four to five gases.

Dust masks, respirators, and self-contained breathing apparatus are also essential to prevent copper mine workers from inhaling dangerous airbourne particles. Carroll Technologies provides the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Fall protection equipment

According to MSHA, fall from height accidents result in more 100 fatal and serious injuries every year. These injuries can be prevented by providing walkways and platforms with handrails that provide safe access, and by using adequate fall protection.

Fall protection equipment such as harnesses, lanyards, and anchor points are essential for miners who may need to access elevated areas or work near open pits.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment for copper mines

Underground copper mining involves working in low-light or completely dark environments. High-quality, reliable lighting sources, including headlamps and cap lamps, ensure miners can see clearly and navigate safely.

Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service centre for NLT products and stocks repair parts. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment in copper mines

Copper mines require effective communication to ensure that operations run smoothly and workers are kept safe. Carroll Technologies has the expertise to assess any mining site to suggest and supply the ideal equipment that is required to maintain effective communication.

Icom has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground copper mining to large buildings.

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customised for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any copper mining site.

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Electrical and Electronic Equipment from Top Mining Electrical Companies

Electrical equipment in an underground mine

Below, we have listed some of the most highly requested and necessary electrical equipment and solutions from each of our electrical manufacturers. When it comes to industrial safety, Carroll Technologies Group is here to help you to optimize the safety and reliability of your electrical systems, from full power management systems to individual safety devices.

Eaton

Eaton is a global leader in electrical solutions and has a range of products and services designed for the mining industry. These solutions are aimed at improving safety, efficiency, and productivity in mining operations. Eaton’s range of electrical solutions includes:

  • Power Distribution and Control: Eaton offers a wide range of electrical distribution and control equipment, including circuit breakers, switchgear, and motor control centers. These products are designed to provide reliable power distribution, ensuring that electrical systems in mines operate efficiently and safely.
  • Arc Flash Mitigation: Mining operations often involve high-energy electrical systems that can pose arc flash hazards. Eaton provides solutions like arc-resistant switchgear and arc flash relay systems that help mitigate these risks, improving safety for personnel working in or near electrical equipment.
  • Emergency Shutdown Systems: Eaton’s control and automation solutions include emergency shutdown systems that can rapidly disconnect power in emergency situations. This helps protect personnel and equipment from potential hazards.
  • Energy Management: Eaton’s energy management solutions help mining companies optimize their electrical systems for energy efficiency. This can result in cost savings and reduced environmental impact while maintaining operational reliability.
  • Variable Frequency Drives (VFDs): Eaton offers VFDs that control the speed of motors used in various mining equipment. VFDs improve efficiency by allowing precise control of motor speeds, which can reduce energy consumption and extend equipment lifespan.
  • Medium Voltage Solutions: Eaton provides medium voltage electrical solutions, including transformers and switchgear, designed to handle the high-power demands of mining operations. These solutions improve power distribution and reliability.
  • Monitoring and Control Systems: Eaton offers advanced monitoring and control systems that allow mining companies to remotely monitor and manage their electrical infrastructure. This can lead to quicker response times to issues and reduced downtime.
  • Explosion-Proof Products: In potentially explosive mining environments, Eaton offers explosion-proof electrical products, including enclosures, lighting, and switches, designed to prevent sparks and explosions.
  • Backup Power and UPS Systems: Unplanned power interruptions can be costly for mining operations. Eaton’s uninterruptible power supply (UPS) systems and backup power solutions ensure that critical equipment remains operational during power outages, improving productivity and minimizing downtime.
  • Training and Services: Eaton provides training programs and services to help mining personnel understand and operate their electrical systems safely and efficiently.

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Benshaw

Benshaw Applied Motor Controls is known for providing motor control and protection solutions across various industries, including mining, tunneling and construction. Here’s an overview of how Benshaw’s solutions can benefit the mining industry:

  • Soft Starters and VFDs: Benshaw provides soft starters and variable frequency drives (VFDs) that enable smooth motor acceleration and control. Soft starters reduce mechanical stress on equipment during startup, while VFDs offer precise speed and torque control, leading to energy savings and extended motor and equipment life.
  • Motor Protection and Monitoring: Benshaw’s motor protection and monitoring solutions help prevent motor overheating, phase imbalances, and other issues that can lead to equipment failures and downtime. Monitoring systems allow real-time data analysis, aiding in predictive maintenance and reducing unplanned downtime.
  • Custom Control Solutions: Benshaw specializes in designing custom motor control solutions tailored to the specific needs of mining operations. These solutions can improve efficiency and safety by providing precise control over mining equipment.
  • Remote Monitoring and Control: Benshaw’s remote monitoring and control systems enable mining companies to manage their motor control systems remotely. This capability enhances operational efficiency and allows for rapid response to equipment issues, reducing downtime.
  • Energy Efficiency Solutions: Benshaw’s products and expertise can be used to optimize energy use in mining operations. By reducing energy waste and improving motor efficiency, mining companies can lower operational costs and reduce their environmental footprint.
  • Motor Control Training and Services: Benshaw often provides training and support services to help mining personnel operate and maintain their motor control systems effectively and safely.
    Motor Control Safety: Safety is paramount in the mining industry, and Benshaw’s products typically include safety features and protocols to protect personnel and equipment from electrical hazards.

Read more: Underground Mining Motor Controls & Equipment

Line Power

Line Power specializes in custom-engineered electrical distribution and control systems for various heavy industries, including mining, tunneling and construction. Their solutions are designed to improve safety, efficiency, and productivity in mining operations.

  • Custom Electrical Distribution Centers: Line Power designs and manufactures custom electrical distribution centers (EDCs) that are tailored to the specific needs of mining operations. These EDCs help improve safety by providing reliable power distribution and control for mining equipment and facilities.
  • Medium Voltage Power Centers: Line Power offers medium voltage power centers that are essential for distributing electricity in large mining operations. These centers are designed to handle high-power demands efficiently and safely.
  • Custom Substations: Line Power provides custom-designed substations that can be strategically placed within a mining site to distribute power effectively. These substations can enhance electrical system reliability and minimize voltage drops.
  • Variable Frequency Drives (VFDs): VFDs are crucial for controlling the speed and torque of motors used in various mining equipment. Line Power’s VFD solutions can improve efficiency by optimizing motor performance, leading to energy savings and reduced equipment wear and tear.
  • Harmonics Mitigation: In mining operations with numerous electronic and electrical devices, harmonics can lead to power quality issues. Line Power offers solutions to mitigate harmonics, ensuring stable and reliable electrical systems.
  • Remote Monitoring and Control Systems: Line Power’s systems often include remote monitoring and control capabilities, allowing mining companies to manage and monitor their electrical infrastructure from a central location. This can help reduce downtime by enabling quick responses to issues.
  • Custom Engineering and Integration: Line Power specializes in custom engineering and integration of electrical systems. They work closely with mining companies to design solutions that meet their unique requirements, ensuring optimal safety and efficiency.
  • Power Quality Analysis: Line Power may offer power quality analysis services to identify and address electrical issues that could impact equipment performance and safety.
  • Training and Support: Line Power typically provides training and support services to ensure that mining personnel can operate and maintain their electrical systems safely and effectively.
  • Safety Features: Given the hazardous nature of mining operations, Line Power’s solutions often include safety features and protocols to protect personnel and equipment from electrical hazards.

Read more: Underground Mining Power Distribution Equipment Products

SMC/Becker

On the electrical side of the business, SMC/Becker focuses on drive technology, including motors, gear units, and drive systems, while Becker Mining Systems specializes in communication, automation, energy distribution, and underground transport solutions for mines. Their mine safety range includes:

  • Drive Technology: SMC/Becker provides a wide range of motors, gear units, and drive systems tailored to the specific requirements of mining equipment. These solutions can improve efficiency by optimizing the performance of crushers, conveyors, and other machinery used in mining operations.
  • Medium Voltage Power Centers: SMC/Becker offers medium voltage power centers that are essential for distributing electricity in large mining operations. These centers are designed to handle high-power demands efficiently and safely.
  • Automation and Control: SMC/Becker offers advanced automation and control systems that enhance the precision and reliability of mining processes. This includes the integration of drives and controllers for improved equipment performance and safety.
  • Energy Efficiency: SMC/Becker’s drive technology often includes energy-efficient solutions that reduce power consumption and operating costs in mining operations. This contributes to both cost savings and reduced environmental impact.
  • Safety Features: Safety is a crucial aspect of SMC/Becker’s solutions, with features designed to protect personnel and equipment. This includes safety interlocks and emergency shutdown systems for critical mining equipment.
  • Remote Monitoring and Diagnostics: SMC/Becker typically offers remote monitoring and diagnostics capabilities, allowing mining companies to monitor the health and performance of their drive systems and make data-driven decisions to prevent downtime.
  • Communication Systems: Becker Mining Systems specializes in communication solutions for underground mining operations. They provide robust and reliable communication systems that improve safety by enabling real-time communication between miners and surface personnel.
  • Automation and Control: Becker Mining Systems offers automation solutions that optimize mining processes, increase efficiency, and reduce human intervention in potentially hazardous environments.
  • Energy Distribution: Becker Mining Systems provides energy distribution solutions for mines, ensuring a stable and efficient supply of electrical power to support mining equipment and operations.
  • Transportation Systems: Becker Mining Systems designs and manufactures transportation and logistics solutions for underground mines, such as conveyor systems and rail systems. These solutions contribute to the efficient movement of materials and personnel underground.
  • Safety and Monitoring: Becker Mining Systems’ solutions often include safety and monitoring features, including tracking and monitoring systems for personnel and equipment underground.

Mining Controls Inc. (MCI)

Mining Controls Inc. (MCI) specializes in providing electrical and electronic control systems, automation solutions, and safety products for the mining industry. MCI’s offerings are designed to enhance safety, efficiency, and productivity in mining operations.

  • Custom Control Systems: MCI is known for developing custom control systems tailored to the specific needs of mining operations. These systems can encompass a wide range of functions, including motor control, power distribution, and automation of mining equipment.
  • Automation and PLC Systems: MCI offers programmable logic controller (PLC) systems and automation solutions to control and monitor various processes and equipment in mining operations. Automation helps streamline processes, reduce human error, and improve efficiency.
  • Remote Monitoring and Telemetry: MCI’s systems often include remote monitoring and telemetry capabilities, allowing mining companies to remotely monitor equipment status, gather data, and make informed decisions in real-time. This contributes to improved operational efficiency and maintenance planning.
  • Safety Products: Safety is a paramount concern in mining, and MCI provides safety-related products such as control systems for emergency shutdowns, ventilation control, and methane monitoring systems. These products enhance safety by mitigating risks associated with mining activities.
  • Motor Control Centers (MCCs): MCI may offer motor control centers designed to efficiently control and protect motors used in mining equipment. These MCCs can improve equipment performance and reduce downtime.
  • Power Distribution: MCI provides power distribution solutions, including switchgear and distribution panels, designed to ensure reliable and efficient power distribution in mining facilities.
  • Machine Health Monitoring: MCI’s solutions may include machine health monitoring systems that help predict equipment failures and prevent unexpected downtime. This proactive approach to maintenance can increase productivity.
  • Training and Support: MCI typically offers training and support services to assist mining personnel in operating and maintaining their control systems effectively and safely.

American Electric Equipment Inc. (AEEI)

American Electric Equipment Inc. (AEEI) provides electrical solutions and equipment to various industries, including the mining, tunneling, and construction sectors. Their range of electrical equipment includes:

  • Custom Electrical Equipment: AEEI is known for designing and manufacturing custom electrical equipment tailored to the unique needs of mining operations. This can include specialized control panels, switchgear, and power distribution solutions.
  • Power Distribution Solutions: AEEI provides power distribution equipment, such as switchgear and distribution panels, to ensure efficient and reliable electrical distribution within mining facilities. Proper power distribution is crucial for equipment performance and safety.
  • Variable Frequency Drives (VFDs): VFDs are essential for controlling the speed and torque of motors in various mining equipment. AEEI’s VFD solutions help optimize energy usage and improve the efficiency of mining processes.
    Automation and Control Systems: AEEI may offer automation and control solutions to streamline mining operations. These systems can enhance efficiency by automating processes, reducing manual intervention, and improving data collection and analysis.
  • Safety Equipment: Safety is a top priority in the mining industry, and AEEI’s solutions may include safety equipment and systems. This can encompass emergency shutdown systems, safety interlocks, and hazard monitoring to protect personnel and equipment.
  • Remote Monitoring and Telemetry: AEEI’s solutions may include remote monitoring and telemetry capabilities, enabling mining companies to monitor equipment status, track performance, and receive real-time data. This remote visibility helps with proactive maintenance and decision-making.
  • Environmental Monitoring: Compliance with environmental regulations is crucial in mining operations. AEEI may provide environmental monitoring solutions to help companies track emissions, air quality, and other environmental parameters.

Simpson Meters

Simpson Meters is a manufacturer of electrical testing and measurement instruments. Their range of electrical meters and testers are valuable tools in various industrial settings including mining and tunneling operations for ensuring safety, quality control, and equipment maintenance.

  • Digital Multimeters (DMMs): Simpson Electric offers a variety of digital multimeters that can be used for measuring voltage, current, resistance, and other electrical parameters. In mining, DMMs can be used for routine electrical maintenance and troubleshooting tasks on equipment and electrical systems.
  • Clamp Meters: Clamp meters are useful for measuring current in conductors without the need to disconnect them. They are commonly used in mining to monitor electrical loads and check for abnormalities in power distribution systems.
  • Power Quality Analyzers: Power quality analyzers can help mining companies assess the quality of their electrical supply and identify issues such as voltage fluctuations, harmonics, and power factor problems. This information is essential for optimizing equipment performance and energy efficiency.
  • Insulation Testers: Insulation testers, or megohmmeters, are used to evaluate the insulation resistance of electrical cables and equipment. Ensuring proper insulation is critical for electrical safety in mining operations, as it helps prevent electrical faults and equipment damage.
  • Ground Resistance Testers: In mining environments where electrical grounding is essential for safety and equipment protection, ground resistance testers can be used to measure the effectiveness of grounding systems.
  • Panel Meters: Simpson Electric manufactures a range of analog and digital panel meters that can be integrated into control panels and displays to monitor various electrical parameters. These meters can be used for real-time monitoring of critical systems in mining.
  • Environmental Meters: In some mining operations, environmental monitoring is crucial. Simpson Meters may offer instruments for measuring factors such as temperature, humidity, and air quality within mining facilities.

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Nickel Mining Safety Equipment and Solutions

Mined nickel

For more than 40 years, Carroll Technologies has been supporting over 800 mines across North America, searching the market to find only the best and most reliable safety equipment.

Protective clothing for nickel mining

Personal Protective Equipment (PPE), such as gloves, hearing protection and high visibility garments, is essential to keep workers safe from common hazards. Carroll Technologies supplies a broad range of PPE equipment from trusted manufacturers, including Protective Industrial Products (PIP).

According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

When it comes to hard hats, Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection and gas detection in nickel mines

Nickel mining can expose workers to hazardous gases such as methane and hydrogen sulfide. Gas detection systems are used to continuously monitor air quality and alert miners to the presence of dangerous gases. Early detection is critical in preventing accidents and ensuring miners’ safety. Carroll Technologies supplies MSA’s Altair 4X and Altair 5X handheld gas detection devices, which can simultaneously measure up to four to five gases.

To prevent miners from inhaling harmful particles and gases, respiratory protection equipment such as dust masks, respirators, and self-contained breathing apparatus are essential. Carroll Technologies provides the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Ventilation equipment

Ventilation systems are crucial to maintaining a safe atmosphere and preventing respiratory issues among workers. Properly designed ventilation systems help control dust and maintain air quality, ensuring that miners breathe clean air while on-site. Carroll Technologies supplies a range of high-quality products such as ventilation tubing from Bluefield Manufacturing, which manufactures a comprehensive portfolio of brattice ventilation curtains and associated equipment for mines and tunnels.

Fall protection equipment

Working at heights is common in mining operations, including nickel extraction. Fall protection equipment such as harnesses, lanyards, and anchor points are essential for miners who may need to access elevated areas or work near open pits.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment for nickel mines

Nickel mining often involves working in low-light or completely dark environments. High-quality, reliable lighting sources, including headlamps and cap lamps, ensure miners can see clearly and navigate safely.

Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service centre for NLT products and stocks repair parts. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment

Ineffective communication equipment in nickel mines can not only lead to operations being run poorly, but also puts workers in danger. Carroll Technologies has the expertise to assess any mining site to suggest and supply the ideal equipment that is required to maintain effective communication.

Icom has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground nickelmining to large buildings.

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customised for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any nickel mining site.

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Palladium Mining Safety Equipment and Solutions

Mined palladium

Any mining endeavor involves inherent risks that can be mitigated through the use of proper safety equipment. Carroll Technologies has been supporting over 800 mines across North America for more than 40 years, and has searched the market to find only the best and most reliable safety equipment.

Protective clothing for palladium mining

Personal Protective Equipment (PPE) is the foundation of miner safety in any mining operation. For its range of wearable protective equipment, such as gloves, hearing protection and high visibility garments, Carroll Technologies supplies solutions manufactured by Protective Industrial Products (PIP).

According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

Protecting miners from falling debris and rock formations is paramount. Hard hats with adequate impact resistance are essential. Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in palladium mines

Palladium mines can be at risk of gas leaks, such as methane or carbon monoxide. Portable gas detectors with audible and visual alarms are crucial for early detection, enabling miners to evacuate safely. Carroll Technologies supplies MSA’s Altair 4X and Altair 5X handheld gas detection devices, which can simultaneously measure up to four to five gases.

Palladium mining may expose miners to dust and airborne particles. High-quality respiratory masks with efficient filtration systems are vital to protect against respiratory ailments. Carroll Technologies supplies the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Adequate ventilation systems are also crucial to maintaining a safe atmosphere and preventing respiratory issues among workers. Properly designed ventilation systems help control dust and maintain air quality, ensuring that miners breathe clean air while on-site. Carroll Technologies supplies a range of high-quality products such as ventilation tubing from Bluefield Manufacturing, which manufactures a comprehensive portfolio of brattice ventilation curtains and associated equipment for mines and tunnels.

Fall protection equipment

In elevated work areas or during shaft inspections, fall protection gear like harnesses and lifelines are critical to prevent falls and protect miners from injury.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment for palladium mines

Headlamps are indispensable for underground palladium mining. They provide adequate lighting, allowing miners to navigate safely in dark and confined spaces. Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service centre for NLT products and stocks repair parts. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

Carroll Technologies supplies both fixed and portable lighting solutions from the most reliable manufacturers on the market. X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment

Reliable communication devices, such as two-way radios or satellite phones, are vital in palladium mining, especially in remote locations. They facilitate communication between miners, supervisors, and emergency services, ensuring swift response to any unforeseen situations.

Carroll Technologies can assess industry sites to ascertain what equipment is required to maintain effective communication in partnership with Icom, which has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground palladium mining to large buildings.

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customised for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any palladium mining site.

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Silver Mining Safety Equipment and Solutions

Silver mining commodity

Carroll Technologies has been supporting over 800 mines across North America for more than 40 years, and has searched the market to find only the best and most reliable safety equipment to mitigate the risks to workers in the mining industry.

Protective clothing for silver mining

Silver mines need to provide personal protective equipment (PPE) to keep their workers safe. These items protect against falling debris, chemical exposure, and potential collisions with heavy equipment.

For its range of wearable protective equipment, such as gloves, hearing protection and high visibility garments, Carroll Technologies supplies solutions manufactured by Protective Industrial Products (PIP). According to Allen Haywood, president of Carroll Technologies: “PIP supplies just about anything that is a personal protective device. It’s a good company that we’ve been relying on for protective equipment for many years.”

When it comes to hard hats, Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers:

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in silver mines

Silver mining can generate dust, as well as toxic fumes and gases that pose serious health risks to miners. Respiratory protection equipment, such as dust masks, respirators, and self-contained breathing apparatus, are vital to prevent inhalation of harmful particles and gases. Properly fitted masks and respirators filter out hazardous substances, maintaining miners’ respiratory health.

Carroll Technologies supplies the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years. Furthermore, MSA’s Altair 4X and Altair 5X handheld gas detection devices can simultaneously measure up to four to five gases.

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded.

Adequate ventilation systems are also crucial to maintaining a safe atmosphere and preventing respiratory issues among workers. Properly designed ventilation systems help control dust and maintain air quality, ensuring that miners breathe clean air while on-site. Carroll Technologies supplies a range of high-quality products such as ventilation tubing from Bluefield Manufacturing, which manufactures a comprehensive portfolio of brattice ventilation curtains and associated equipment for mines and tunnels.

Fall protection equipment

When working at heights or in elevated areas, safety harnesses, lanyards, and anchorage systems are required to prevent falls. OSHA fall protection standards dictate that workers who are required to be on any surface more than 6ft high with an unprotected edge must have fall protection equipment.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment for silver mines

Ample lighting is crucial for safety, providing work areas with visibility and preventing accidents. Carroll Technologies supplies both fixed and portable lighting solutions from the most reliable manufacturers on the market.

Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service centre for NLT products and stocks repair parts. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement.

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source.

Communications equipment

Carroll Technologies can assess industry sites to ascertain what equipment is required to maintain effective communication. Does a large site require radio antennas and repeaters, and where are the best locations to prevent blackspots? If a project is operating underground, does it need leaky feeder cable installed? And if it is a public building, does cellular or RF radio coverage need to be improved for emergency responders with an active or passive DAS system?

Icom has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground silver mining to large buildings.

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customised for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any silver mining site.

 

 

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Gold Mining Safety Equipment and Solutions

Gold mine

Based on more than 40 years of experience supporting more than 800 mines in North America, Carroll Technologies has searched the market to find only the best and most reliable safety equipment.

Protective clothing for gold mining

 Workers in gold mines should wear appropriate personal protective equipment (PPE), such as helmets, gloves, steel-toed boots, and reflective clothing. These items protect against falling debris, chemical exposure, and potential collisions with heavy equipment. Carroll Technologies supplies products made by Protective Industrial Products (PIP), which offers an extensive range of eye, foot, hand and head protection.  

 When it comes to hard hats, Carroll Technologies has sought out the best that the mining industry has to offer, including the following from leading manufacturers: 

  • MPS Centurion Vision hard hat
  • MPS Centurion Spectrum hard hat
  • MSA hard hat
  • NLT hard hat
  • 475369-B V-Guard Hard Hat
  • 475336 Comfo Cap Hard Hat

Respiratory protection in gold mines

Gold mines often generate dust, fumes, and gases that can pose serious health risks to miners. Respiratory protection equipment, such as dust masks, respirators, and self-contained breathing apparatus, are vital to prevent inhalation of harmful particles and gases. Properly fitted masks and respirators filter out hazardous substances, maintaining miners’ respiratory health. 

When it comes to self-contained breathing apparatus from gold mining, Carroll Technologies supplies the industry-leading W65 Self-Rescuer Respirator from MSA, which protects against carbon monoxide poisoning. Encased inside a rugged, stainless-steel case, the lightweight W65 features a positive hermetic seal and offers an in-service life of ten years. 

The M-20 by Ocenco is the world’s smallest self-contained self-rescuer (SCSR), which uses compressed oxygen to provide respiratory protection for up to 32 minutes. Ocenco’s EBA 6.5 is designed for bulk storage in the refuge chamber of a mine. It uses compressed oxygen rather than an oxidisation process, making it more comfortable to wear with a longer window of active use. Unlike other devices, it can be refurbished and upgraded. 

Carroll Technologies also provides a range of handheld gas detection devices, including the Altair 4X and Altair 5X from MSA, which can measure up to four to five gases simultaneously. 

Ventilation systems for gold mines

Proper ventilation is crucial to maintaining a safe working environment in gold mines. Ventilation systems circulate fresh air, diluting hazardous gases and preventing the buildup of dust and fumes. Fans, ducts, and airflow regulators are essential components of these systems. 

Adequate ventilation systems are crucial to maintaining a safe atmosphere and preventing respiratory issues among workers. Properly designed ventilation systems help control dust and maintain air quality, ensuring that miners breathe clean air while on-site. Carroll Technologies supplies a range of high-quality products such as ventilation tubing from Bluefield Manufacturing, which manufactures a comprehensive portfolio of brattice ventilation curtains and associated equipment for mines and tunnels.  

Fall protection equipment

Given the elevation differences in mining sites, fall protection is essential. Safety harnesses, lanyards, and lifelines are crucial for workers operating at heights. These tools prevent falls and minimize injuries, enabling workers to perform their tasks confidently and safely. 

Fall protection equipment available through Carroll Technologies includes: 

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter

Lighting equipment

Sufficient lighting should be provided in work areas to ensure visibility and prevent accidents. Carroll Technologies supplies both fixed and portable lighting solutions from the most reliable manufacturers on the market. 

Northern Light Technologies’ (NLT) Polaris lamp is the most-used cordless cap lamp in mines across the globe. Carroll Technologies not only supplies these cap lights, but also acts as a service centre for NLT products and stocks repair parts. Other portable lighting solutions include the Illumagear Halo, which provides 360° visibility for a quarter of a mile and is compatible with any standard hard hat. This cordless cap light provides powerful floodlighting and spotlights while enabling freedom of movement. 

X-Glo’s innovative LED Strip Lighting offers permanent and temporary lighting for miners. While conventional lighting requires separate power and a wired connection for each lamp, x-Glo’s product plugs into an existing power source. 

Communications equipment 

In the event of an accident or emergency, rapid communication is vital. Two-way radios, signal flares, and emergency phones help miners stay connected with each other and communicate with supervisors on the surface. This equipment ensures timely response to any unforeseen situation, enhancing overall safety. Carroll Technologies can assess mining sites to ascertain what equipment is required to maintain effective communications, providing fully customized radio communication networks. 

Icom has been making rugged, two-way radio products for more than 50 years and can meet any communications needs, from underground gold mining to large buildings. 

Carroll Technologies also supplies an extensive range of mining phones and leaky feeder systems through Pyott-Boone Electronics (PBE). PBE’s Leaky Feeder System can be customised for specific site requirements to ensure optimal radio coverage and data communications, and its two-way radios offer complete communications coverage at any gold mining site. 

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Carroll Technologies Group Expanding Mine Safety Operations into Canada

Map of Canada with Ontario visible

Carroll Technologies Group, a leading name in the US mining sector, proudly announces its expansion into Canada. With a track record of serving over 800 mines and tunneling projects in the US, the company is poised to bring its expertise to Canadian mines, promising enhanced safety, air monitoring, communications, and tracking solutions.

This expansion demonstrates Carroll Technologies Group’s record of successful growth, offering much-needed “gold standard” products and services to the mining industry.

“Our more than 40 years’ experience has equipped us with insights and technical know-how that is second to none,” said Tommy Bannister, CEO of Carroll Technologies.

“We are excited to bring this wealth of knowledge to Canada, not just as a business expansion, but as an opportunity to provide outstanding products and services to the Canadian mining industry. Our commitment is to play a key role in making Canadian mines safer and more efficient”.

Key highlights of Carroll Technologies Group’s products include:

Personal Safety: Industry-leading collision avoidance technologies and emergency self-rescuer devices.

  • Advanced Communication: Seamless communication solutions optimized for challenging mining environments, ensuring efficient operations.
  • Electrical and Lighting Solutions: A range of products, from circuit breakers to innovative lighting solutions, designed to enhance productivity and safety in mines.
  • Rigging and Lifting: Robust solutions like Samson Rope products, ensuring secure operations in demanding mining conditions.
  • Industry-leading atmospheric and ground monitoring devices and systems.

As Carroll Technologies Group sets its sights on the Canadian market, it remains committed to its core values of safety, innovation, excellence, and community development.

For more information about Carroll Technologies Group’s expansion into Canada, and its products and services, please contact:

Carroll Technologies Group

Allen Haywood – President

vah@carrollengineeringco.com

606-573-1000

About Carroll Technologies Group

With over four decades of experience, Carroll Technologies Group has been a leading player in the US mining sector, serving over 800 mines and tunneling projects. The company is renowned for its innovative solutions, commitment to safety, and unparalleled expertise.

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Synthetic Rope for Rigging and Lifting: Elevate Your Operations with Samson Rope Products

Samson Rope Panther Recovery Sling being used to recover a tractor in rugged terrain

With a commitment to quality, innovation, and reliability, Samson Rope products are engineered to meet the rigorous demands of various industries. In this product category, we proudly present a selection of Samson Rope offerings that exemplify excellence in rigging and lifting.

Samson LinkIt Plus

Samson LinkIt Plus
Samson LinkIt Plus

The Samson LinkIt Plus is a revolutionary advancement in the realm of soft shackles, offering a remarkable 23-ton working load limit (WLL). Crafted with precision and expertise, the LinkIt Plus redefines strength and durability. Constructed from high-performance synthetic fibers, it combines impressive strength with remarkable lightweight characteristics, reducing overall weight while maximizing lifting capacity. This soft shackle is engineered to excel even in the most demanding environments, providing a secure and reliable connection point. For those seeking a safer and more efficient alternative to traditional shackles, the Samson LinkIt Plus is the ultimate solution. 

Buy the Samson LinkIt Plus Here

Samson Rope Panther Recovery Sling

Samson Panther Recovery Sling
Samson Panther Recovery Sling

The Panther Recovery Sling by Samson Rope is a testament to the brand’s commitment to providing unparalleled performance. Designed for heavy-duty recovery operations, this sling boasts exceptional strength and endurance. Its innovative construction ensures resistance against abrasion and UV degradation, extending its lifespan even in harsh conditions. The Panther Recovery Sling is a valuable asset for professionals in the rigging and lifting industry, offering a reliable solution for a wide range of applications. Samson Rope’s Panther Recovery Sling delivers the power and resilience required to tackle challenging lifting scenarios with confidence

Buy the Samson Rope Panther Recovery Sling Here

Samson Rope Taurus Lifting Sling

Samson Taurus Lifting Sling
Samson Taurus Lifting Sling

When heavy loads need to be lifted securely and efficiently, the Samson Rope Taurus Lifting Sling steps up to the task. With an impressive lifting capacity of 30,000 lbs, this lifting sling is engineered to meet the demands of heavy industrial operations. Crafted with precision and care, the Taurus Lifting Sling combines strength with flexibility, allowing for ease of use and reliable performance. Its durability ensures consistent results even in the most challenging rigging environments. For those who require steadfast lifting solutions, the Taurus Lifting Sling is an indispensable tool in the arsenal.

Buy the Samson Rope Taurus Lifting Sling Here

Amsteel Blue

Samson Amsteel Blue
Samson Amsteel Blue

Amsteel Blue stands as an iconic product in the Samson Rope lineup. With its unmatched strength and versatility, this synthetic rope redefines what is possible in rigging and lifting applications. Its lightweight nature belies its impressive working load capacity, making it a go-to choice for professionals who demand excellence. Amsteel Blue is trusted worldwide for its durability and high-performance characteristics. When the task requires a synthetic rope that can withstand the test of time and heavy loads, Amsteel Blue is the undisputed choice. Reference Link

Samson Rope products are synonymous with reliability, innovation, and excellence in the realm of synthetic ropes for rigging and lifting. From the groundbreaking Samson LinkIt Plus to the legendary Amsteel Blue, each product exemplifies the brand’s commitment to pushing boundaries and delivering results. Elevate your rigging and lifting operations with Samson Rope products and experience the difference that premium quality can make.