Month: July 2020

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CCTV Camera Systems & Surveillance for Mining Operations

Mine Security Cameras & CCTV from Carroll Technologies

When looking for security and monitoring systems for your mining or tunnelling project, Carroll Technologies is sure to have the answer.

According to the company’s president, Allen Haywood:

“We can provide wired or wireless cameras for above or underground operations, and customise the layout of these cameras for special applications, such as certain danger areas or monitoring for security.”

Through Carroll Technologies, customers can choose between a wide range of field-proven, high-quality cameras.

From Pyott Boone Electronics (PBE), Carroll supplies IP camera systems, which is part of PBE’s comprehensive monitoring and control systems, providing mines with real-time data across the entire network.

PBE has been designing mining communication and monitoring systems for more than 40 years, and this experience and expertise means that these IP camera systems can be seamlessly integrated with other safety and monitoring systems, such as environmental monitoring, emergency alert and tracking.

A customized solution can be found for any requirement, as PBE can deal with LTE, wireless, SCADA and fibre networks for video monitoring.

Surveillance System Product Support and Customer Care

Customers who choose to purchase camera systems for mines and tunnels through Carroll Technologies benefit from not only more than thirty years of experience catering to more than 800 US mines, but also the industry-leading MinerCare 24/7 service.

Offering technical support around the clock, rapid response to emergencies and a spare parts inventory worth more than $7million, customers will also get the most out of their investment when utilising Carroll Technologies factory-authorised repair centres.

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Energizer: Long-lasting Portable Lighting & Batteries for Mines

Quality Lighting Solutions for Mining Operations

Portable lighting is an essential part of daily operations for many industries, especially underground mining and tunnelling sectors.

Lighting solutions must be high-quality and robust, and their power sources must be reliable and long-lasting to ensure that operations run smoothly.

Energizer’s product ranges include the Energizer Headlamps, Energizer Weatheready, Energizer Hard Case Professional, Energizer Vision HD Performance Metal, Energizer Intrinsically Safe, and Energizer Performance Metal Tactical Lights.

Perhaps most widely known for its range of long-lasting batteries, this lighting and power solution company offers both single-use and rechargeable batteries with different compositions and features depending on the application. From wheat light batteries for miners to larger scale area lighting, Energizer have it covered.

For example, Energizer Ultimate Lithium batteries differ from standard alkaline batteries in both chemistry and construction. They are the world’s most long-lasting AA and AAA batteries and operate in temperatures ranging from -40°F to 140°F.

Energizer Mining Lighting from Carroll Technologies

Carroll Technologies has been providing mining safety and lighting equipment to US mines for more than 30 years.

Having supplied products and services such as LED lighting, cap lights, and PPE equipment to more than 800 sites, Carroll is an experienced and trusted distributor with an extensive network of manufacturer partnerships.

For lighting solutions, Carroll is ideally positioned to recommend and supply products and batteries that mine owners can rely on.

Customers who purchase lighting and safety products through Carroll benefits from MinerCare 24/7, the most comprehensive support service in the industry.

As a factory-authorized repair center for major manufacturers, Carroll Technologies offers customers the best return on their investment.

MinerCare 24/7 also includes technical support, an extensive spare parts inventory and rapid emergency response.

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Personal Protection Equipment for Mining and Tunnelling

personal protection equipment (ppe) for mining and tunnelling

Personal protection equipment (PPE) for mines and tunnels covers a broad spectrum of products, most notably hard hats, personal atmosphere monitoring equipment, breathing apparatus, gloves and protective eyewear.

Over the last few decades, personal protection equipment for underground operations like mining and tunnel construction has advanced significantly, with technology improving everywhere from communication to our understanding of materials.

These advancements in mining PPE and mining safety clothing have allowed for safer, more productive operations across the entire industry, even at more remote sites or with dangerous equipment.

Mining & Industrial PPE from Carroll Technologies

When it comes to mining safety, Carroll Technologies has the solution. For more than thirty years Carroll has provided mining PPE and safety equipment to more than 800 mines across North America.

With an impressive stock of equipment, and rapid response to emergency situations through their support service, MinerCare 24/7, Carroll should be any mine owners first stop for personal protective equipment for underground and construction operations.

Leading the industry for mining safety and personal protective equipment provision, Carroll Technologies is a factory authorized repair centre for major manufacturers of PPE devices.

Mine owners look to invest in the absolute best PPE when it comes to hard hats, face shields, gloves and ear protection, and factory certified testing and repair ensures that you get the most out of your investment.

Carroll is there for your mine in a time of crisis, with around the clock support and rapid response with safety equipment to ensure the safety of your workers.

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Reliable Ground Monitors & Fault Monitoring Systems for Mines and Tunnels

Having supplied safety and electrical mining equipment to more than 800 US mines over the course of more than 30 years, Carroll Technologies is ideally positioned to identify the most reliable and effective fixed and portable ground monitors for mines and tunnels.

It is essential for mines to install a comprehensive ground monitoring system that will alert workers to sudden or significant movements of rock, especially if it involves excessive deformation or damage.

PEMCO ground monitors continuously verify the integrity of AC ground wire in heavy equipment trailing cables, as well as transmission lines between power distribution stations.

MCI’s electrical apparatus range, including ground monitors and ground-fault replays, improve personnel and electrical equipment safety. In addition to ground monitoring, Becker/SMC provides power and electronic equipment for the entire mine network.

According to Carroll Technologies president, Allen Haywood:

“Becker/SMC manufactures motor controls and equipment that relates to power throughout mines, both for underground and above-ground operations. We stock and sell all the components and equipment for this company, from power centres, power centre components, circuit breakers, ground monitors, plugs, receptacles and switches, as well as complete assembly of power centres and substations.”

Customers that purchase ground monitors for mines and tunnels through Carroll Technologies gain access to the MinerCare 24/7 support service.

This service provides around the clock technical support, rapid response to mining emergencies, mining equipment repair, and an extensive stock of spare parts. 

 

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Dimex Industrial Conductive Matting: Protection from Electrical Static for Workers & Equipment

Dimex Conductive Matting

Dimex provides a comprehensive range of uniquely manufactured matting products for industrial applications, including the mining and tunnelling industry.

Within this range of products are the Dimex industrial conductive matting solutions, which are engineered and tested to drain static electricity from workers, preventing damage to individuals as well as vulnerable electronic equipment.

Protecting against electric static is essential for the safety of workers and equipment at mining sites.

According to Allen Haywood, president of Carroll Technologies:

 “Wherever there are motor control centers or switchgears, there needs to be electrical safety matting down to protect the operator so that they’re not connected to ground.

“Dimex supplies reliable industrial floor mat products and they have been a very reliable company. We always make sure to keep their products in stock.”

The Dimex conductive matting is made in the US and offers surface resistivity of 106 OHMS and is tested to ESD-S7.1 2001. It is available with a smooth or diamond surface. A conductive runner with a diamond embossed top surface allows for traction from any direction and accommodates rolling carts.

Industrial Matting from Carroll Technologies

Carroll Technologies has more than 30 years of experience providing safety and electrical equipment to more than 800 mines in the US.

Customers who purchase Dimex Group products through Carroll can utilize the industry-leading support services of MinerCare 24/7, including technical support, emergency response, spare parts and factory-authorized repair.

Dimex has been a leading manufacturer of recycled PVC and TPE components for more than 25 years, and has developed strategic partnerships with customers to manufacture industrial matting solutions for various industries.

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High Quality Mining Helmets & Hard Hats

mine safety equipment and supplies

Carroll Technologies has built its mining safety expertise on more than 30 years of experience serving more 800 mines in North America.

With a comprehensive range of mining hard hats and helmets from a selection of trusted manufacturers, Carroll will stock or be able to customise a solution for your mining or tunnelling operation.

Carroll Technologies president, Allen Haywood, explains more;

“We have been supplying msha approved hard hats for mines and tunnelling for many years.

We carry all styles of mining helmet that are needed for both underground and construction industries.

Some have rims that go all the way around, some of them are equipped for cap lights to be attached to them, some have ear muff hearing protection attached.

We have hard hats for any applications. We can also have hard hats custom made, we can order my colour or add company logos.”

Mining Hard Hats and Accessories Available from Carroll Technologies

475369-B V-Guard Hard Hat

475369-B V-Guard Hard Hat

US $ 51.00

by MSA

Buy Now

 

475336 Comfo Cap Hard Hat

475336 Comfo Cap Hard Hat

US $ 83.00

by MSA

Buy Now

 

15244 LIGHT BRACKET KIT FOR MSA LIGHTS

15244 LIGHT BRACKET KIT FOR MSA LIGHTS

US $ 28.00

by MSA

Buy Now

 

10153385 Replacement Suspension

10153385 Replacement Suspension

US $ 27.00

by MSA

Buy Now

 

10148708 Replacement Suspension

10148708 Replacement Suspension

US $ 29.00

by MSA

Buy Now

 

Mining helmets purchased through Carroll Technologies are also protected by MinerCare 24/7, including technical support, spare parts, and factory-authorized repair.

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Recovery Slings for Mines and Tunnels: Reducing Manpower Requirements and Safety Hazards

Samson Rope Panther Recovery Sling being used to recover a tractor in rugged terrain

According to Allen Haywood, president of Carroll Technologies: “When a chain breaks or a cable breaks, it has very serious consequences to anyone near. It can take legs off, it can cause head injuries. It can kill people.”

Given the potential risks of inferior recovery slings for mines and tunnels, mine owners are focused on finding quality products. One such product is the high-strength, lightweight, low-stretch Panther tow sling. It is constructed from a 12-strand multiple grommet strength member, consisting of 100% Dyneema fiber. It offers chafe protection for abrasion resistance and is significantly lighter than wires and chains, making it easy to use and reducing manpower requirements.

“The Samson Rope product has been around for a long time, but has really taken off due to the safety issues of using steel cable and chains,” explains Haywood. “This is a product that is equally as strong, if not stronger, in the same application.”

“Samson has built a great relationship with customers and worked very well with us. They stand out above and beyond any other nylon rope type manufacturers. They’re the oldest company with the best reputation and the highest quality product.”

Customers who purchase recovery sling products for mines and tunnels through Carroll Technologies benefit from MinerCare 24/7, which offers technical support, factory authorized repair, and rapid emergency response.

Read more: Mining Risks and Hazards

 

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Dust Suppression and Control in Underground Mines

Why Dust Suppression in Mining is Crucial

From crushers and truck dumps to conveyor belt transfer points and bin filling stations, dust generation can hinder mining operations. Whether it’s an underground coal mine or a surface mine, dust particles can create multiple challenges:

Damage to Machinery: Excessive dust can lead to increased wear and tear on mining equipment, slowing down operations and resulting in costly repairs.

Safety Hazards: Dust mixed with gases can lead to ignition risks and highly flammable conditions.

Health Risks: Coal dust, a known carcinogen, can cause severe respiratory diseases like pneumoconiosis (miner’s lung disease). This makes dust control not only a matter of operational efficiency but also critical for worker health.

Enhanced Dust Monitoring and Suppression Systems

To address these hazards, Carroll Technologies offers a range of dust suppression products and advanced monitoring solutions. A standout addition to these systems is the Zefon Escort ELF Dust Pump, which ensures precise dust sampling in underground mining environments. This personal air sampling pump is designed with a laminar flow sensor that maintains constant flow control, even as battery voltage, temperature, or altitude changes. The IP65-rated stainless steel case shields it from moisture and electromagnetic interference, making it a robust solution for harsh conditions.

Key features include:

  • Flow range: 0.5 to 3 L/min
  • Accuracy: ±2.5% at set points between 1 and 3 L/min
  • Built-in secondary calibration standard
  • Battery Type: NiMH with a low-battery indicator for continuous monitoring

The Zefon Coal Dust Sampling Cassettes further enhance the system by providing reliable, pre-weighed 5-micron PVC filters tailored specifically for coal dust sampling in compliance with MSHA regulations. These cassettes are supplied with mine data cards, ensuring accurate record-keeping for coal mine dust reports.

Comprehensive Dust Control Solutions

In addition to cutting-edge sampling devices, Carroll Technologies also offers MineBoss 2.0 from PBE, a centralized control system that integrates atmospheric monitoring, fire suppression, dust suppression, and airflow management. Combining advanced sampling tools like the Zefon Escort ELF with real-time monitoring ensures that mine operators can detect and mitigate dust hazards before they become dangerous.

Moreover, Silent-Seal’s leading mine foam is available through Carroll Technologies. It offers effective dust suppression by creating solid seals that control airflow in underground mining operations. Together, these systems enhance the overall safety and efficiency of the mining environment.

Protecting Workers and Equipment

With stringent MSHA standards and the growing need for improved dust suppression and monitoring, the solutions offered by Carroll Technologies, including Zefon’s high-performance products, provide mine operators with the tools they need to maintain safety and operational continuity.

For more information on these products or to learn about other dust suppression solutions, contact Carroll Technologies today.

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Ocenco: High-Quality Self-Rescuers for Mines Distributed by Carroll Technologies

Atmospheric Monitoring Devices & Equipment for Mining

Ocenco products for mining applications available from Carroll Technologies include:

Catering to a number of industries that operate in dangerous environments, including military, industrial, mining and tunnelling, maritime and offshore oil, Ocenco manufactures high-quality, field-proven EEBDs for many applications.

Across the US, Ocenco products for mining and tunnelling operations can be purchased through their distributor, Carroll Technologies.

According to Carroll president Allen Haywood: “Ocenco is a company that we have represented for a long time, we’ve serviced their product for decades.”

“This company is the manufacturer of self rescuers, including the EBA-6.5s and the M-20s, which are wearable and storable rescuer oxygen units. We keep a large inventory of those. A lot of companies in the noncoal industry are not as familiar with these yet, but they do have their applications as self rescuers for tunnels and underground mining.”

“Ocenco is in the medical field, it has been making medical equipment, emergency equipment, for many years, but the specialty that they have and that we represent for mining is the EBA 6.5 and the M20 wearables.”

The M20 is one of the most light-weight and compact self-rescuers on the market. As well as in mines and tunnels, this product has proven to be effective for those working in industries such as water treatment, petrochemicals and sanitation.

It is belt wearable and easy to use, allowing the operator to gain access to respiratory protection in less than ten seconds.

The EBA 6.5 self-contained self-rescue device is a closed circuit respiratory protection product that uses compressed oxygen instead of generating breathable air from chemicals.

It is encased in a clear and rugged exterior to allow mine workers to easily assess and determine the condition of the unit.

This device is also easy to use, allowing the operator to immediately access oxygen once it is secured, and a manual adjustment of the unit’s oxygen valve will grant the user up to eight hours of respiratory protection at rest, or up to 100L of airflow during heavy work rates.

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Vision X Offroad: Mobile LED Lighting Solutions Endorsed by Carroll Technologies

Vision X Offroad LED Lighting Solutions

For more than 20 years, Vision X Offroad has been working with major mining companies to develop lighting solutions with configurations and fixtures specific to mining equipment and tunneling applications. Utilizing the latest technologies and an experienced team of engineers, Vision X Offroad aims to help mining companies reduce unscheduled maintenance risks, prevent potential injuries and improve the industry’s environmental footprint.

Carroll Technologies endorses Vision X Offroad products and supplies these LED lighting solutions to mines across the US. With more than 30 years of experience providing safety and lighting equipment to more than 800 mines, Carroll Technologies can work with customers to recommend and provide the ideal solution for their projects.

“Vision X Offroad products are based on the newest LED technology,” explains Carroll Technologies president Allen Haywood. “Their products are very well manufactured and are more cost-effective than most alternatives on the market. They have been a very reliable company to work with.”

Mobile LED lighting equipment for mines and tunnels provided by Carroll Technologies includes heavy to light-duty lighting solutions and housing. These products can be purchased through Carroll by calling 606-573-1000 or sending an inquiry here for a quote.

The BT Heavy-duty LED lights are housed in high-quality aluminum with a voltage between  11-65V DC. The lens is constructed from polycarbonate and meets CE, RoHS and IEC 62471 certifications. Electronic thermal management ensures the light is protected from heat overload, with a self-protection protocol that reduces light output until a safe temperature is resumed.

Customers purchasing lighting and safety solutions through Carroll Technologies gain access to around-the-clock technical and factory-authorised repair through the MinerCare 24/7 support service. Carroll also offers rapid response to a mining crisis, training for a range of equipment that it provides, and an expensive spare parts inventory worth more than $7m.